計算ツール

完全絶縁皮膜線(FIW)

FIW サイズ簡易選択

正しくFIWを選択する為に

1. 公称導体径 (mm) FIW グレード を下記に入力すると 長さ、質量、最小絶縁破壊電圧の規格値が表示されます。(IEC 60317-56準拠)

2. 公称導体径(mm)と 要求される最小絶縁破壊電圧値を入力すると 必要なFIWグレードが表示されます。


1. 公称導体径 [mm] グレード
Length [km/kg] ???
Weight [kg/km] ???
min. Breakdown Voltage [V] ???
2. 公称導体径 [mm] 最小絶縁破壊電圧値 [V]
長さ [km/kg] ???
重量 [kg/km] ???
グレード ???

FIW 長さ / 質量 計算

最小絶縁破壊電圧を満足するFIWグレードを下記に入力し(上記FIWサイズ簡易選択から取得)、 1 km当たりの質量を概算できます。 また逆に質量から 長さを概算する事も可能です。

FIWの公称導体径、グレードを選択後、 任意の質量を入力すれば長さ、任意の長さを入力すればと質量がすぐに表示されます。 


公称導体径 [mm] グレード
長さ [km] 質量 [kg]

技術データ

完全絶縁皮膜線

完全絶縁皮膜線の技術データ,  IEC 60317-56準拠

規格 IEC 60317-56は完全絶縁皮膜線の寸法、外径、機械的、電気的、熱的、その他(半田付け性など)を規定しています。
試験項目 試験方法 規格値
0.30 mm FIW 6
代表値
0.30 mm FIW 6
機械的特性
伸張率 IEC 60 851-3.1 ≥ 23 % 56 %
引張強度 IEC 60 851-3.2 規格値なし 310 N/mm²
スプリングバック IEC 60 851-3.4.1 規格値なし 68°
半田付け性
(390 °C) IEC 60 851-4.5 ≤ 4 sec ≤ 3.0 sec
熱的特性
温度指数 IEC 60 172 ≥ 180 °C 192 °C
耐熱衝撃 EC 60 851-6.3.1.1 ≥ 200 °C 220 °C/6 mm (マンドレル)
耐軟化温度 IEC 60 851-6.4 ≥ 245 °C ≥ 260 °C
絶縁破壊電圧 (シリンダ法)
電圧 最小 10032 V > 15 kV
V/µm 室温 IEC 60 851-5.4.3.2 最小 76 V/µm > 100 V/µm
180°C IEC 60 851-5.4.3.2 min. 53 V/µm 74 V/µm
(被膜1µm当たりの絶縁破壊電圧代表値)

完全絶縁皮膜線の試験条件 , UL 2353 (UL 60950) 準拠

UL 60950 は UL 62368に置き換わりました。

UL 2353は 廃止されたIEC 60950 付属 Uと類似しておりますが 主に電気的特性(短時間の試験)が記載されています。

試験項目 UL 2353 準拠
No.
代表値
0.30 mm FIW 6
U2.1絶縁耐力 9 6000 Vrms 1 min (ツイストペア)
U2.2密着性,柔軟性 10 3000 Vrms 1 min (マンドレル)
U2.3耐熱衝撃
225 °C x 30 min (クラス B) 12 3000 Vrms 1 min (マンドレル)
U2.4屈曲後残留絶縁耐力 11
 
3000 Vrms 1 min (マンドレル)
 

利用規約

Term of Use

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By accessing, browsing, and/or using the website, you agree to be bound by the following terms of use and to comply with all applicable laws and regulations.

If you do not agree to these terms, do not use the Site.

Disclaimer and Limitation of Liability

  • The information including but not limited to technical data and graphics contained in this website are for general information and guidance only and is not intended to form part of any contract or to be a guarantee or warranty of any kind of and is subject to change without prior notice.
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  • Through this website you are able to link to other websites which are not under the control of Elektrisola. We have no control over the nature, content and availability of those sites. The inclusion of any links does not necessarily imply a recommendation or endorse the views expressed within them.
  • Please note that although reasonable care is taken to keep the website up and running smoothly and to ensure that the website and the materials available from it are virus-free, Elektrisola takes no responsibility for, and will not be liable for, the website being temporarily unavailable due to technical issues beyond our control or for any viruses which may affect any material you download.
  • We shall not be held liable to and shall not accept any liability whatsoever for any loss or damages for any loss or damage including, without limitation to, indirect or consequential loss or damage, loss of income or profit, loss of or damage to property or any claims by third party or any loss or damage whatsoever arising from or in connection with the use of or inability to use this website.

Revisions

We may revise or withdraw the content of this website, in whole or in part, at any time without notice. We may also at any time revise the Terms of Use by updating this posting. By using the website, you agree to be bound by any such revisions and you agree to periodically visit this page to determine the then current website Terms of Use to which you are bound.

    Trademarks

    Trademarks and logos appearing in this website are the registered trademarks or trademarks of Elektrisola Dr.Gerd Schildbach GmbH & Co. KG. or its affiliates. Any total or partial reproduction of these trademarks or logos without the written permission of the owners is forbidden.

    個人情報保護方針

    Privacy Policy

    Personal data (usually referred to just as "data" below) will only be processed by us to the extent necessary and for the purpose of providing a functional and user-friendly website, including its contents, and the services offered there.

    Per Art. 4 No. 1 of Regulation (EU) 2016/679, i.e. the General Data Protection Regulation (hereinafter referred to as the "GDPR"), "processing" refers to any operation or set of operations such as collection, recording, organization, structuring, storage, adaptation, alteration, retrieval, consultation, use, disclosure by transmission, dissemination, or otherwise making available, alignment, or combination, restriction, erasure, or destruction performed on personal data, whether by automated means or not.

    The following privacy policy is intended to inform you in particular about the type, scope, purpose, duration, and legal basis for the processing of such data either under our own control or in conjunction with others. We also inform you below about the third-party components we use to optimize our website and improve the user experience which may result in said third parties also processing data they collect and control.

    Our privacy policy is structured as follows:

    • Information about us as controllers of your data
    • The rights of users and data subjects
    • Information about the data processing

    I. INFORMATION ABOUT US AS CONTROLLERS OF YOUR DATA

    The party responsible for this website (the "controller") for purposes of data protection law is:

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG
    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Deutschland

    Tel: +49-2265-12-0
    Fax: +49-2265-12-22

    webinfo(at)elektrisola.de

    The controller's data protection officer is:

    Herr Luca Saggiomo
    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Deutschland

    datenschutz@elektrisola.de

    II. THE RIGHTS OF USERS AND DATA SUBJECTS

    With regard to the data processing to be described in more detail below, users and data subjects have the right

    • to confirmation of whether data concerning them is being processed, information about the data being processed, further information about the nature of the data processing, and copies of the data (cf. also Art. 15 GDPR);
    • to correct or complete incorrect or incomplete data (cf. also Art. 16 GDPR);
    • to the immediate deletion of data concerning them (cf. also Art. 17 DSGVO), or, alternatively, if further processing is necessary as stipulated in Art. 17 Para. 3 GDPR, to restrict said processing per Art. 18 GDPR;
    • to receive copies of the data concerning them and/or provided by them and to have the same transmitted to other providers/controllers (cf. also Art. 20 GDPR);
    • to file complaints with the supervisory authority if they believe that data concerning them is being processed by the controller in breach of data protection provisions (see also Art. 77 GDPR).

    In addition, the controller is obliged to inform all recipients to whom it discloses data of any such corrections, deletions, or restrictions placed on processing the same per Art. 16, 17 Para. 1, 18 GDPR. However, this obligation does not apply if such notification is impossible or involves a disproportionate effort. Nevertheless, users have a right to information about these recipients.

    Likewise, under Art. 21 GDPR, users and data subjects have the right to object to the controller's future processing of their data pursuant to Art. 6 Para. 1 lit. f) GDPR. In particular, an objection to data processing for the purpose of direct advertising is permissible.

    III. INFORMATION ABOUT THE DATA PROCESSING

    The following explanations are intended to inform you in particular about the type, scope, purpose, and duration for the processing of such data either under our own control or in conjunction with others. Additionally, for citizens or residents of the European Union (EU) or the European Economic Area (EEA) the legal basis of the processing of personal data is described. We also inform you below about the third-party components we use to optimize our website and improve the user experience which may result in said third parties also processing data they collect and control.

    Your data processed when using our website will be deleted or blocked as soon as the purpose for its storage ceases to apply, provided the deletion of the same is not in breach of any statutory storage obligations or unless otherwise stipulated below.

    SERVER DATA

    For technical reasons, the following data sent by your internet browser to us or to our server provider will be collected, especially to ensure a secure and stable website: These server log files record the type and version of your browser, operating system, the website from which you came (referrer URL), the webpages on our site visited, the date and time of your visit, as well as the IP address from which you visited our site.

    The data thus collected will be temporarily stored, but not in association with any other of your data.

    The basis for this storage is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the improvement, stability, functionality, and security of our website.

    The data will be deleted within no more than seven days, unless continued storage is required for evidentiary purposes. In which case, all or part of the data will be excluded from deletion until the investigation of the relevant incident is finally resolved.

    COOKIES

    a) Session cookies
    We use cookies on our website. Cookies are small text files or other storage technologies stored on your computer by your browser. These cookies process certain specific information about you, such as your browser, location data, or IP address.  

    This p rocessing makes our website more user-friendly, efficient, and secure, allowing us, for example, to display our website in different languages or to offer a shopping cart function.

    The legal basis for such processing is Art. 6 Para. 1 lit. b) GDPR, insofar as these cookies are used to collect data to initiate or process contractual relationships.

    If the processing does not serve to initiate or process a contract, our legitimate interest lies in improving the functionality of our website. The legal basis is then Art. 6 Para. 1 lit. f) GDPR.

    When you close your browser, these session cookies are deleted.

    b) Third-party cookies
    If necessary, our website may also use cookies from companies with whom we cooperate for the purpose of advertising, analyzing, or improving the features of our website.

    Please refer to the following information for details, in particular for the legal basis and purpose of such third-party collection and processing of data collected through cookies.

    c) Disabling cookies
    You can refuse the use of cookies by changing the settings on your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support. Browser settings cannot prevent so-called flash cookies from being set. Instead, you will need to change the setting of your Flash player. The steps and measures required for this also depend on the Flash player you are using. If you have any questions, please use the help function or consult the documentation for your Flash player or contact its maker for support.

    If you prevent or restrict the installation of cookies, not all of the functions on our site may be fully usable.

    CONTACT

    If you contact us via email or the contact form, the data you provide will be used for the purpose of processing your request. We must have this data in order to process and answer your inquiry; otherwise we will not be able to answer it in full or at all.

    The legal basis for this data processing is Art. 6 Para. 1 lit. b) GDPR.

    Your data will be deleted once we have fully answered your inquiry and there is no further legal obligation to store your data, such as if an order or contract resulted therefrom.

    GOOGLE ANALYTICS

    We use Google Analytics on our website. This is a web analytics service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    The Google Analytics service is used to analyze how our website is used. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    Usage and user-related information, such as IP address, place, time, or frequency of your visits to our website will be transmitted to a Google server in the United States and stored there. However, we use Google Analytics with the so-called anonymization function, whereby Google truncates the IP address within the EU or the EEA before it is transmitted to the US.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. This data can also be used to provide other services related to the use of our website and of the internet in general.

    Google states that it will not connect your IP address to other data. In addition, Google provides further information with regard to its data protection practices at

    https://www.google.com/intl/de/policies/privacy/partners,

    including options you can exercise to prevent such use of your data.

    In addition, Google offers an opt-out add-on at

    https://tools.google.com/dlpage/gaoptout?hl=en

    in addition with further information. This add-on can be installed on the most popular browsers and offers you further control over the data that Google collects when you visit our website. The add-on informs Google Analytics' JavaScript (ga.js) that no information about the website visit should be transmitted to Google Analytics. However, this does not prevent information from being transmitted to us or to other web analytics services we may use as detailed herein.

    GOOGLE -MAPS

    Our website uses Google Maps to display our location and to provide directions. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    If you access the Google Maps components integrated into our website, Google will store a cookie on your device via your browser. Your user settings and data are processed to display our location and create a route description. We cannot prevent Google from using servers in the USA.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in optimizing the functionality of our website.

    By connecting to Google in this way, Google can determine from which website your request has been sent and to which IP address the directions are transmitted.

    If you do not agree to this processing, you have the option of preventing the installation of cookies by making the appropriate settings in your browser. Further details can be found in the section about cookies above.

    In addition, the use of Google Maps and the information obtained via Google Maps is governed by the Google Terms of Use  https://policies.google.com/terms?gl=DE&hl=en and the Terms and Conditions for Google Mapswww.google.com/intl/de_de/help/terms_maps.html.

    Google also offers further information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    GOOGLE reCAPTCHA

    Our website uses Google reCAPTCHA to check and prevent automated servers ("bots") from accessing and interacting with our website. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    This service allows Google to determine from which website your request has been sent and from which IP address the reCAPTCHA input box has been used. In addition to your IP address, Google may collect other information necessary to provide and guarantee this service.   

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the security of our website and in the prevention of unwanted, automated access in the form of spam or similar.

    Google offers detailed information at

    https://policies.google.com/privacy

    concerning the general handling of your user data.

    GOOGLE ADWORDS WITH CONVERSION TRACKING

    Our website uses Google AdWords and conversion tracking. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    We use conversion tracking to provide targeted promotion of our site. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    If you click on an ad placed by Google, the conversion tracking we use stores a cookie on your device. These so-called conversion cookies expire after 30 days and do not otherwise identify you personally.

    If the cookie is still valid and you visit a specific page of our website, both we and Google can evaluate that you clicked on one of our ads placed on Google and that you were then forwarded to our website.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. In addition, we receive information about the number of users who clicked on our advertisement(s) as well as about the pages on our site that are subsequently visited. Neither we nor third parties who also use Google AdWords will be able to identify you from this conversion tracking.

    You can also prevent or restrict the installation of cookies by making the appropriate settings in your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support.

    In addition, Google provides further information with regard to its data protection practices at

    https://services.google.com/sitestats/de.html

    http://www.google.com/policies/technologies/ads/

    http://www.google.de/policies/privacy/

    in particular information on how you can prevent the use of your data.

    GOOGLE FONTS

    Our website uses Google Fonts to display external fonts. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the optimization and economic operation of our site.

    When you access our site, a connection to Google is established from which Google can identify the site from which your request has been sent and to which IP address the fonts are being transmitted for display.

    Google offers detailed information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    in particular on options for preventing the use of data.

    Model Data Protection Statement for Anwaltskanzlei Weiß & Partner

    管理者情報

    Impressum

    Name and Address

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG
    Zur Steinagger 3
    D - 51580 Reichshof-Eckenhagen
    Deutschland

    Easy Contact

    Tel    +49-2265-12-0
    Fax    +49-2265-12-22
    e-mail    sales@elektrisola.de

    Representatives

    Dr. Detlef Schildbach
    Dr. Oliver Schildbach

    Commercial Register

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG    
    HRA 3950    
    at the local district court AG Siegburg
    Complementary: Dr. Gerd Schildbach GmbH    
    HRB 7415    
    at the local district court AG Siegburg

    Tax Office

    Local Tax Office
    Gummersbach
    VAT Identification Number
    DE122535202

    Copyright

    All rights reserved. No part of this publication (text, pictures, graphs) may be reproduced or transmitted in any form without permission in writing from Elektrisola. This copyright is held by Elektrisola Dr. Gerd Schildbach GmbH&Co. KG

    一般条項、販売条件

    General Terms & Conditions of Sale

    Please select your Elektrisola supply location and language for view/download of Elektrisola General Terms & Conditions of Sale:

    Location:


    ELEKTRISOLA Eckenhagen, Germany

    Goto  German  Goto  English

    ELEKTRISOLA Switzerland

    Goto  German  Goto  English

    ELEKTRISOLA Italy

    Goto  Italian  Goto  English

    ELEKTRISOLA USA

    Goto  English

    ELEKTRISOLA Malaysia

    Goto  English

    ELEKTRISOLA Hangzou, China

    Goto  Chinese  Goto  English

    ELEKTRISOLA Hong Kong

    Goto  Chinese  Goto  English

    ELEKTRISOLA Mexico

    Goto  Spanish  Goto  English

    ELEKTRISOLA Korea

    Goto  Korean

    ELEKTRISOLA France

    Goto  French

    連絡先

    連絡先

    生産, 倉庫, 営業所

    ヨーロッパ

    Please contact our European Headquarters

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Germany
    Tel: +49-2265-12-0
    Fax: +49-2265-12-22
    sales@elektrisola.de
    www.elektrisola.com

    Nikolai Batrakov

    Timoschenko 24-1-273
    220134 Minsk
    Belarus
    Tel: +375 17 201 09 91
    Fax: +375 17 201 09 91
    batrakov@telecom.by

    Holger Zühlke

    Germany
    Tel: +49-5191-6232070
    Mobile: +49-151/42645830
    h.zuehlke@elektrisola.de
    www.elektrisola.de

    ERMEG s.r.o.

    Zitavská 629/48
    460 11 Liberec 11
    Czech Rep
    Tel: +420-485-108-148
    Fax: +420-485-103-077
    p.jelinek@ermeg.cz
    www.ermeg.cz

    BEVI AB

    Bevivägen 1
    384 30 Blomstermala
    Sweden
    Tel: +46-499-27100
    Fax: +46-499-27105
    sales@bevi.se

    Multirel Oy

    Jorvas High-tech Center

    Hirsalantie 11
    02420 Jorvas
    Finland
    Tel: +358-09-8190630
    Fax: +358-09-81906321
    multirel@multirel.fi
    www.multirel.fi

    Warehouse and Sales

    Elektrisola France

    B.P. 83
    8 allée des Souches
    78260 Achères
    France
    Tel: +33-1-34110506
    Fax: +33-1-34113435
    info@elektrisolafrance.fr
    www.elektrisola.fr

    Sales Southwest

    Connect Systemes

    Elektrisola Rhône-Alpes Agent
    31, impasse de la Balme
    F-69800 Saint Priest
    France
    Tel: +33-4-78901315
    Fax: :+33-4-78906332
    commercial@connect-systemes.fr

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Production, Warehouse and Sales

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Germany
    Tel: +49-2265-12-0
    Fax: +49-2265-12-22
    sales@elektrisola.de

    Northern Germany and Benelux

    Holger Zühlke

    Germany
    Tel: +49-5191-6232070
    Mobile: +49-151/42645830
    h.zuehlke@elektrisola.de
    www.elektrisola.de

    South Germany

    Horst Mickenautsch

    Germany
    Tel: +49-7032/894426
    Mobile: +49-160/97230917
    Fax: +49-7032/894427
    h.mickenautsch@elektrisola.de
    www.elektrisola.de

    Berlin

    Horst Seifert Industrievertretungen
    Inh. Sascha Seifert

    Mucheweg 6
    14532 Stahnsdorf
    Germany
    Tel: +49-3329/634890
    Fax: +49-3329/634851
    h.s.i@web.de

    North Bavaria

    Endres KG

    Inh. Marco Kugler

    Valznerweiherstr. 53
    90480 Nürnberg
    Germany
    Tel: +49-911/206440
    Fax: +49-911/2064450
    marco.kugler@mac.com

    Please contact our Swiss subsidiary

    Martin Ruessli

    Elektrisola Feindraht AG
    Hauptstrasse 35
    6182 Escholzmatt
    Switzerland
    Tel: +41-41-4877780
    martin.ruessli@elektrisola.ch
    www.elektrisola.my

    Nicolaos G. Asteriadis

    Tsmiskistr. 45 S
    PO Box 50330
    54013 Thessaloniki
    Greece
    Tel: +30-2310-278692+3
    Fax: +30-2310-284691
    ka@asteriadis.gr
    www.asteriadis.gr

    Please contact our European headquarters

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Germany
    Tel: +49-2265-12-0
    Fax: +49-2265-12-22
    sales@elektrisola.de

    Shemer Representations Ltd.

    P.O. Box 296
    56101 Yehud
    Israel
    Tel: +972-03-5365167
    Fax: +972-03-5360581
    shemer@shemerep.co.il
    www.shemerep.co.il

    Elektrisola Atesina S.r.l.

    Production and Warehouse

    Elektrisola Atesina S.r.l.

    Molini di Tures - Zona Industriale 13
    39032 Campo Tures (BZ)
    Italy
    Tel: +39-0474-689111
    Fax: +39-0474-689112
    sales@elektrisola.it
    www.elektrisola.it

    Elektrisola Atesina S.r.l. II

    Production

    Elektrisola Atesina S.r.l. II

    39030 Valle Aurina (BZ)
    Italy

    Sales Office

    Elektrisola Atesina S.r.l. III

    Via Friuli, 5
    20853 Biassono (MB)
    Italy
    Tel: +39-039-2491501
    Fax: +39-039-2491533
    sales@elektrisola.it
    www.elektrisola.it

    Northern Germany and Luxembourg

    Holger Zühlke

    Germany
    Tel: +49-5191-6232070
    Mobile: +49-151/42645830
    h.zuehlke@elektrisola.de
    www.elektrisola.de

    Northern Germany and Netherlands

    Holger Zühlke

    Germany
    Tel: +49-5191-6232070
    Mobile: +49-151/42645830
    h.zuehlke@elektrisola.de
    www.elektrisola.de

    Elis Elektro AS

    Jerikoveien 16
    1067 Oslo
    Norway
    Tel: +47-22905670
    Fax: +47-22905671
    post@eliselektro.no

    Kamil Jagoda

    Poland
    Mobile: + 48 531 107 068
    k.jagoda@elektrisola.pl
    www.elektrisola.com

    Vasco Rocha

    Rua do Pinheiral, N46
    Viana do Castelo
    4905 281 Moreira de Geraz do Lima
    Portugal
    Mobile: +39 333 9321 402
    v.rocha@elektrisola.pt
    www.elektrisola.com

    FERITRADE s.r.l.

    44 Manu Victor str., ap. 1
    021857 Bucuresti
    Romania
    Tel: +40744525616
    v.vilceanu@gmail.com

    Milverton Elektron LLC

    ul. Sedova 46
    192148 St. Petersburg
    Russia
    Tel: +7-905-285-69-30
    Mobile: +7-905-285-69 30
    milvertonllc@milvertonllc.com
    www.milvertonllc.com

    Mintex d.o.o.

    Ljubljanska cesta 31
    1241 Kamnik
    Slovenia
    Tel: +386/1/8310240
    Fax: +386/1/8310245
    mintex@siol.net
    www.mintex.si

    Vasco Rocha

    Rua do Pinheiral, N46
    Viana do Castelo
    4905 281 Moreira de Geraz do Lima
    Portugal
    Mobile: +39 333 9321 402
    v.rocha@elektrisola.pt
    www.elektrisola.com

    BEVI AB

    Bevivägen 1
    384 30 Blomstermala
    Sweden
    Tel: +46-499-27100
    Fax: +46-499-27105
    sales@bevi.se

    Elektrisola Feindraht AG

    Production, Warehouse and Sales

    Elektrisola Feindraht AG

    Hauptstrasse 35
    6182 Escholzmatt
    Switzerland
    Tel: +41-41-487 77 00
    sales@elektrisola.ch

    Elektrisola Atesina S.r.l. III

    Via Friuli, 5
    20853 Biassono (MB)
    Italy
    Tel: +39-039-2491501
    Fax: +39-039-2491533
    sales@elektrisola.it
    www.elektrisola.it

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Production, Warehouse and Sales

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Germany
    Tel: +49-2265-12-0
    Fax: +49-2265-12-22
    sales@elektrisola.de

    北/ 南 アメリカ

    Tecnofio

    Av. Eng. Caetano Alvares, 6358
    Mandaqui - Sao Paulo - SP
    Brazil
    Tel: +55-11-2261-4461
    Fax: +55-11-2261-4461
    vendas@tecnofio.com.br

    Elektrisola S.A de C.V.

    Production, Warehouse and Sales

    Elektrisola S.A. de C.V.

    Periférico Manuel Gómez Morín #1800
    Colonia Menonita Campo Número 22
    Ciudad Cuauhtémoc, Chihuahua
    C.P. 31607
    Mexico
    Tel: +52-625-581-9000
    Fax: +52-625-581-9001
    sales@elektrisola.com.mx

    Sales Office

    Becket Solis

    Cuauhtemoc, Chihuahua
    Mexico
    Tel: +52-625-581-9000
    Fax: +52-625-581-9001
    sales@elektrisola.com.mx

    Elektrisola Inc.

    Production, Warehouse and Sales

    Elektrisola Inc.

    126 High St.
    Boscawen, NH 03303
    USA
    Tel: +1-603-796-2114
    Fax: +1-603-796-2119
    sales@elektrisola-usa.com

    MWS Wire Industries

    Production, Warehouse and Sales

    MWS Wire Industries

    3000 Camino Del Sol
    Oxnard, CA 93030
    USA
    Tel: +1-818-264-4023
    sales@mwswire.com
    www.mwswire.com

    Customs Broker

    AA Customs Broker

    6930 Market Street, Suite H
    El Paso, TX 79915


    Please contact our sales office in

    Boscawen, NH 03303

    USA
    Tel: +1-603-796-2114
    Fax: +1-603-796-2119
    sales@elektrisola-usa.com

    Warehouse

    Elektrisola, Inc.

    2400 North Shadeland Ave., Suite B
    Indianapolis, IN 46219


    Please contact our sales office in

    Boscawen, NH 03303

    USA
    Tel: +1-603-796-2114
    Fax: +1-603-796-2119
    sales@elektrisola-usa.com

    Michael J. Reeves

    Princeton, IN 47670
    USA
    Tel: +1-812-386-9471
    Fax: +1-812-386-9471
    mjreeves@elektrisola-usa.com

    Jake French

    Boscawen, NH 03303
    USA
    Tel: +1-603-796-2114, ext 306
    Fax: +1-603-796-2119
    jafrench@elektrisola-usa.com

    Elektrisola Inc.

    Production, Warehouse and Sales

    Elektrisola Inc.

    126 High St.
    Boscawen, NH 03303
    USA
    Tel: +1-603-796-2114
    Fax: +1-603-796-2119
    sales@elektrisola-usa.com

    アジア / オーストラリア

    Elektrisola Hangzhou

    Production, Warehouse and Sales

    Elektrisola Hangzhou

    Xiao Ling Tou
    311115 Pingyao, Yuhang, Hangzhou
    China
    Tel: +86-571-8852-0788
    Fax: +86-571-8852-0780
    sales@elektrisola.cn

    Elektrisola Precision Wire

    Production, Warehouse and Sales

    Elektrisola Precision Wire

    Da Gu Tan
    Futian, Boluo
    Huizhou 516131
    China
    Tel: +86-571-6883996
    Fax: +86-571-6885128
    sales@elektrisola.cn

    Elektrisola Company Limited

    Hong Kong

    Unit 9, 8/F, Block B1,
    Hang Wai Industrial Centre
    No.6 Kin Tai Street, Tuen Mun,
    New Territories
    Hong Kong
    Tel: +852-29593270
    Fax: +852-29596170
    sales@elektrisola.hk

    Elektrisola Company Limited

    Taiwan Branch Office

    1F, No. 141, Yongning St., Yonghe Dist, New Taipei City
    23449 Taiwan
    Taiwan
    Tel: +886-2-2928-2801
    Fax: +886-2-2928-2802
    sales@elektrisola.tw

    Elektrisola (Hangzhou) Co., Ltd.

    Shanghai Branch Office

    Room 1906, Baishu Mansion,
    No. 1230, Zhongshan Road (North 1)
    200437 Shanghai
    China
    Tel: +86-021-6544 6590/4902
    Fax: +86-021-6544 8502
    sales.esh@shanghai.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Dongguan Branch Office

    Room 405, Heng Mei Building,
    No. 81 Guan Tai Road, Nan Cheng
    523073 Dongguan, Guangdong
    China
    Tel: +86-769-8621 3268
    Fax: +86-769-8621 3262
    sales.edg@dongguan.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Tianjin Branch Office

    Powerise Building 2-1511, Xinkai Road
    Hedong District
    300011 Tianjin City
    China
    Tel: +86-22-2499 7349
    Fax: +86-22-2499 7649
    sales.etj@tianjin.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Chengdu Branch Office

    Room 1605,Huaguoxinju 1-3-2,
    NO.128 Majiagou road
    Jinjiang District,
    610066 Chengdu
    China
    Tel: +86-28-87736091
    Fax: +86-28-87736097
    sales.ecd@chengdu.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    ShenYang Branch Office

    2-12-1 Bojueshijia
    No.7-11 Xinyou Street 21st Century Tower, Hunnan District
    110179 Shenyang
    China
    Tel: +86-024-22520298
    Fax: +86-024-22520298
    sales.esy@shenyang.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Xiamen Branch Office

    Room 602, NO.7, Xifu Road
    Tong'an District
    361100 Xiamen,Fujian
    China
    Tel: +86-0592-7157018
    Fax: +86-0592-7157229
    sales.exm@xiamen.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Qingdao Branch Office

    Room 703, Building 3, Xinyuan century center, No.77,
    Zhengyang Road, Chengyang District
    266106 Qingdao, Shandong
    China
    Tel: +86-0532-80960695
    Fax: +86-0532-66851695
    sales.eqd@qingdao.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    WuHan Branch Office

    Room 2406, A-11-1
    Hong Qi Xin Ju, Hongshan District
    Wuhan, Hubei
    China
    Tel: +86-027-88048265
    Fax: +86-027-88430915
    sales.ewh@wuhan.elektrisola.cn

    Elektrisola (Hangzhou) Co., Ltd.

    Weifang Branch Office

    Room A-2306,Tianrun Building,NO.5738
    Dongfeng Street,High-Tech District
    261031 Weifang,Shandong
    China
    Tel: +86-0536-8061124
    Fax: +86-0536-8061124
    sales.ewf@weifang.elektrisola.cn

    Elektrisola India Pvt. Ltd. Mumbai

    41,Sheetal Adiabad Estate
    Off. A.B. Nair Road
    400 049 Juhu, Mumbai
    India
    Tel: +91-99 67214312
    sheetal@elektrisola.in

    Warehouse and Sales Office

    PT. Elektrisola Indonesia D/A Gudang Berikat
    PT. Sumisho Global Logistics Indonesia

    EJIP Industrial Park Plot 1E - 2,
    Kelurahan Sukaresmi, Kecamatan
    17530 Cikarang Selatan, Jawa Barat
    Indonesia
    Tel: +62-21-8971919
    Fax: +62-21-89677266
    sales@elektrisola.co.id
    eko@elektrisola.co.id

    Sales Office

    Nippon Elektrisola Ltd.

    4F., MY Atsugi Bldg.
    3-11-18 Naka-cho, Atsugi-shi
    243-0018 Kanagawa-Ken
    Japan
    Tel: +81-46-296-2130
    Fax: +81-46-222-6010
    sales@elektrisola.jp

    Warehouse and Sales Office

    Elektrisola Korea Co. Ltd.

    314 Bangsan-dong
    Kyunggi-do
    Shihung-City
    Korea
    Tel: +82-31-316-0611
    Fax: +82-31-316-0610
    elektrisola@chollian.net

    Elektrisola (M) Sdn. Bhd.

    Production, Warehouse and Sales

    Elektrisola (M) Sdn. Bhd.

    (193121-P)

    Jalan Damai 1, Janda Baik
    28750 Bentong, Pahang
    Malaysia
    Tel: +60-9-221-0888
    Fax: +60-9-221-0800
    sales@elektrisola.my

    Sales Office

    Elektrisola
    Representative Office

    34/26 Thai Som Boon
    Rangsit Klong 3 Road
    12120 Klong Luang, Pathumthani
    Thailand
    Tel: +66-81-4090077
    Fax: +66-2-8328251
    satcha@elektrisola.co.th
    www.elektrisola.co.th

    Elektrisola
    Representative Office

    TS1 2.20 The Tresor Building
    39B Ben Van Don Street
    Ward 12, District 4
    Ho Chi Minh City
    Vietnam
    Tel: +84 (0)986 28 58 78
    Fax: +84 (0)28-39239-005
    evi_sales@elektrisola.vn
    www.elektrisola.com

    Elektrisola (M) Sdn. Bhd.

    Production, Warehouse and Sales

    Elektrisola (M) Sdn. Bhd.

    (193121-P)

    Jalan Damai 1, Janda Baik
    28750 Bentong, Pahang
    Malaysia
    Tel: +60-9-221-0888
    Fax: +60-9-221-0800
    sales@elektrisola.my

    アフリカ / 中近東

    Elektrisola France

    B.P. 83
    8 allée des Souches
    78260 Achères
    France
    Tel: +33-1-34110506
    Fax: +33-1-34113435
    info@elektrisolafrance.fr
    www.elektrisola.fr

    Elektrisola France

    B.P. 83
    8 allée des Souches
    78260 Achères
    France
    Tel: +33-1-34110506
    Fax: +33-1-34113435
    info@elektrisolafrance.fr
    www.elektrisola.fr

    Elektrisola France

    B.P. 83
    8 allée des Souches
    78260 Achères
    France
    Tel: +33-1-34110506
    Fax: +33-1-34113435
    info@elektrisolafrance.fr
    www.elektrisola.fr
       

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Production, Warehouse and Sales

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG

    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Germany
    Tel: +49-2265-12-0
    Fax: +49-2265-12-22
    sales@elektrisola.de

    世界の拠点

    世界の生産拠点

    エレクトリゾーラは世界有数の細・極細サイズに特化したエナメル線メーカーです。

    自動車産業、電機・電子産業にとって重要な3つの大陸に9つの工場があり、高品質規準を保つため、同じデザインの最先端機械を各国で使用しています。

    世界に生産拠点があるエレクトリゾーラの優位性

    1. 同一品質を世界中に供給

    • 同所有権管理
    • 同製品
    • 社内開発した製造機械
    • 同作業手順
    • 同作業指示
    • 同品質標準 (ISO, IATF)
    • 同UL承認
    • 同試験手順
    • グローバルプロジェクトに最適
    2. 安定供給
    • 他エレクトリゾーラ製造拠点で同じ製品のバックアップが容易。

    3. 現地製造と供給

    • 迅速かつ効率的な配達
    • 現地通貨対応
    • 現地販売とサービス

    4. 現地サービス

    • R&Dおよび工程改善等の技術サポート
    • 時差の無い迅速な対応
    • 現地言語で可能なコミュニケーション
    • グローバルプロジェクトの生産支援

    5. 環境にやさしい

    • 短い輸送距離
    • 生産拠点地域の巻枠リサイクル
    • 排出ガス低減への世界的な取組み(来社時に匂って下さい。)

    エレクトリゾーラ拠点

    製造拠点・営業所・倉庫
    営業所・倉庫
    営業所

    FIW, 完全絶縁被膜線, 三層絶縁電線の代替

    一般

    FIW (完全絶縁皮膜線)とは

    FIW (Fully Insulated Wire)  はスイッチングトランス等で多く使用されているTIW(三層絶縁電線)の代替品です。仕上り外径の選択肢が多い事で、低価格で小型トランスが製造できる様になります。さらにTIWに比べ、巻線性、半田付け性が良い利点があります。


    FIWは複数回の絶縁皮膜塗布工程を実施しており、皮膜絶縁を保証しています。


    エレクトリゾーラのFIWはOBJT2に準拠し、MW85Cの承認を得ています。この数年間、自動車業界や電気・電子部品 (UL60950の様な要求なし)に納入実績があります。エレクトリゾーラのFIWは、MW85Cの規格承認を得ている為、UL 1446に規定される多くの絶縁皮膜システムとしても使用可能です。最終製品でFIWの使用を許可する規格、旧規格 IEC60950は2020年度末に新しい安全製品規格IEC 62368-1 3版が承認され置き換えられました。


    FIW線

    エレクトリゾーラのFIWは変性ポリウレタンP180(IEC60172準拠 温度指数 180℃ 2万時間 )をベースに開発されました。絶縁層が何層にも重ね塗りされ、高電圧均一性試験をインラインで実施、皮膜欠陥がない事を確認しながら製造されています。


    FIWの皮膜厚みは 各種エナメルタイプ、グレードから選択可能です。FIW3は最も絶縁層が薄く、FIW9は最も絶縁層が厚い製品となります。


    エレクトリゾーラの標準グレードはFIW 4とFIW 6としており、在庫を準備しています。このグレードは技術的パフォーマンスと手頃な価格のバランスが取れた製品となっています。

    規格

    FIWは多様な規格に準拠しています。基本的なエナメル線の国際規格 IEC や NEMAに加え、安全規格 , 旧規格IEC 60950, 左記の置換え規格となるIEC62368-1, UL 2353 に準拠しています。

    さらに電源トランス規格(IEC 61558-1)の製品規格にも準拠しています。

    製品

    • IEC 60317-56 及び 60317-0-7

    • NEMA MW85c

    • UL 2353

    試験条件

    • IEC 60851

    • IEC UL 60950 付属書 U

    • IEC 61558-1

    • IEC 61558-2-16

    • UL 2353

    FIWの優位性

    • 皮膜グレードが選択可能(異なる皮膜厚)により 小型トランスの最適化、コスト削減が可能
    • 優れた半田付け性
    • 優れた巻線性
    • 温度指数の180 °Cは UL60950 付属書Uの耐熱寿命特性に準拠、温度指数155 °C/130 °Cに於いては数値変換で実施。

    • UL 1446 規格に準拠した実績のある絶縁皮膜システムがエナメルワイヤー(UL規格準拠)に長年使用されています。

    例 0.25mm FIW 6,390 °C, 2.4 秒で半田付け可能.

    製造工程

    基本的な製造工程は通常のエナメル線と似ています。 Goto  製造工程 しかし、FIWの皮膜は最大120層あり,仕上り外径が大きくなります。下記サンプルには複数のエナメル層を見やすくするため、エナメルに異なる色が付けられています。


    0.25mm FIW7の多層絶縁皮膜層

    更に、ワイヤー全長の皮膜欠陥がない事を保証する為、各製造ライン上に高電圧均一性試験器を設置しています。

    梱包

    FIWワイヤーはヨーロッパ標準, またはアジア標準の巻枠に巻かれます。

    Goto  巻枠/梱包.


    在庫出荷

    FIW線の多くは在庫から出荷します。Goto  サイズ表の青色に塗られた導体径 ,皮膜グレードの製品が通常、在庫がある製品になります。

    技術データ

    FIWの標準規格値

    FIWの機械的性能、電気的性能、温度性能、その他(半田付性など)は 完全絶縁皮膜線規格 IEC 60317-56に示されています。

    Goto  FIW . IEC 60317-56準拠

    UL 2353はIEC 60950 付属書Uと似ていますが、主に短時間の電気的特性が記されています。


    Goto  FIW  UL 2353準拠

    新しい安全基準 IEC 62368-1 ではFIWワイヤーに対し,電源トランスの安全性規格IEC 61558-2-16 (61558-1)を部分的に流用し,同様の品質要求を行なっています。

    絶縁破壊電圧

    FIWの絶縁破壊電圧値(BDV)はどの製品規格を適用するかによって計算値が異なります。

    エナメル線のFIW規格を適用した場合(IEC 60317-0-7、 60317-56)、絶縁破壊電圧の計算値は 公称導体径と最小絶縁皮膜厚値により計算します。(最小絶縁皮膜厚 = 最小仕上り外径 – 公称導体径) 

    Goto  BDV 計算. IEC 60317-0-7準拠

    絶縁破壊電圧最小値はIEC 60317-56準拠

    Goto  BDV(絶縁破壊電圧) IEC 60317-56準拠

    電源トランスのFIW規格(IEC 61558-2-16)を適用した場合、最小皮膜厚計算方法が誤っており、最小絶縁皮膜厚が半分の値で計算されています。結果として絶縁破壊電圧値もおよそ半分で基準化されています。


    IEC 61558-2-16は,前述の誤計算(絶縁破壊電圧の計算方法)等が訂正され、IEC 61558-1として改訂されています。改訂版の大きな変更点として 180 °Cで1分間、IEC 60317-0-7 規格値に係数0.85を掛けた絶縁耐力を維持する要求が加わりました。この絶縁耐力は室温での絶縁破壊電圧(rms)によって測定されます。

    Goto  絶縁破壊電圧  IEC 61558-1準拠

    IEC 62368はIEC 61558の絶縁破壊電圧値を参照していますが、IEC 61558とは異なり180 °Cでの試験は規格化していません。


    Goto  最小絶縁皮膜電圧 IEC 62368準拠

    Goto  異なる絶縁破壊電圧規格について


    絶縁破壊電圧計算値

    IEC 60317-0-7準拠した最小絶縁破壊電圧は公称導体径とFIWの皮膜グレードから計算できます。

    Goto  BDV計算値

    サイズ

    FIWのグレードは裸銅線に塗られる皮膜量で決まります。

    Goto  FIWのサイズ

    公称導体径毎に最小絶縁破壊電圧、必要な絶縁皮膜厚(グレード)を下記リンクにある計算器で確認できます。

    Goto  絶縁破壊電圧(BDV)/グレード計算器

    質量 / 長さ

    FIWは絶縁皮膜が厚い為、長さ及び質量の関係は標準エナメルワイヤーと比べ大きく異なります。

    公称導体径 0,071 - 0,710 mm 、仕上り外径FIW 3 - FIW 9(IEC 60317-56準拠)と1kg当たりの線長(km)の対比は下記リンクを参照ください。

    Goto  FIW 線長表


    公称導体径 、仕上り外径 絶縁皮膜厚(FIW 3 - FIW 9 :IEC 60317-56準拠)から算出される1km当たりの重量は下記リンクを参照ください。

    Goto  FIW 質量表

    FIW 質量、線長の対比は下記リンクの計算機で確認できます。 

    Goto  線長/質量 計算器

    認証

    • UL 絶縁システム UL 1446準拠
    • IEC 61558-2-16 電源トランス 安全規格(SMPS)はFIWの仕様、及びIEC 61558-1を参照しています。
    • 安全規格IEC 60950は 新規安全規格 IEC 62368-1に置換えられました。

    • Goto  RoHS

    • Goto  検査機関分析

    • Goto  REACH

    自己融着線

    一般

    自己融着エナメル線(SBワイヤー)は融着マグネットワイヤーであり、接着剤を追加塗布したフィルム絶縁ワイヤーとも言える。( Goto  エナメル線タイプ参照 )


    SBワイヤーのバックライト顕微鏡写真


    融着層を活性化させた後、コイル内の各巻線で融着させ、自己保持コイル(ボビンレスの”空芯コイル”)もしくは後工程に必要な特殊コイルを作る。

    自己融着エナメル線を使用することで、一部の巻線用途では一般エナメル線よりも優位性があり、ボビンの除去やテープやワニス工程の削減も提案できる。

    巻線コイルの断面
    (淡色=絶縁層、濃色=融着層)


    高出力スピーカーや小型モータなど多くの用途で、自己融着線は性能及び信頼性を向上させることができる。 自己融着線の重要特性は高温で巻線されたコイルの熱安定性である。熱可塑性融着層は高温で軟化し融着強度が失い始めるが、逆に高温でコイルを別形状に変形させ再融着させる工程に利用することもできる。

    熱硬化性融着層は耐熱性が高い特徴があり、エナメル破壊するような高温のみで融着強度が失われる。



    長方形状に熱風融着させ巻線した融着線


    融着層を追加塗布するため自己融着線は一般線よりも高価であるが、付加価値があることで相殺できる。

    融着層の活性化は、熱風や溶剤もしくは二つの組み合わせなどの方法で行う。 ( Goto融着方法 ).

    製品ラインナップ

    エレクトリゾーラはサイズ0.010 - 0.50 mmの自己融着線を製造する( Gotoサイズ別技術データ)。 更に導体材料は銅以外に、軽量コイルに利用されるアルミニウム及び銅クラッドアルミニウム、耐久性向上のハイテンション導体など合金材料にも採用できる。( Goto 金属 ).


    融着層塗布したCCAW

    自己融着線タイプは皮膜の化学成分、温度特性、技術特性、融着方法の選択で識別できる。

    基本的な自己融着線タイプは開発経歴の違いにより世界地域により異なる。従って、エレクトリゾーラは三大陸で自己融着線タイプを分別する( Goto自己融着線タイプ) 。アジアのみ、特定のアジア向け用途に対応した特殊高性能融着層も提案する( Goto高性能自己融着線タイプ)。

    更にエレクトリゾーラは特殊用途向け自己融着エナメル開発を自身で行っている。

    例えば、細線サイズ向けに超高温自己融着エナメルを開発し、超高温ながら自動機の熱風巻線に対応しているため、低コストで効率の良い生産性をエレクトリゾーラ顧客に寄与している。

    製造工程

    自己融着線の製造工程は一般のフィルム絶縁ワイヤーと似ている( Gotoエナメル焼付工程 )。

    但し、エナメル塗布が二回必要で、一つが電気絶縁層、もう一つが融着層である。

    融着工程

    自己融着線外側の融着接着剤は熱もしくは化学作用にて活性化できる。それら融着方法を以下記述する。


    熱融着:

    エレクトリゾーラ融着層すべてが加熱による活性化可能で、例えば、巻線中に熱風を当てる、巻線したコイルをオーブン加熱する、巻線後コイルに電流を流し加熱するなどがある。これら例すべてが原理的に、融着層が熱で溶け始める温度より若干高い温度で加熱することで、融着層が活性化しワイヤー同士が接着する。


    熱風融着 は巻線中に実施するため、二次的な融着作業を省略することができる。この方法は低コストで主に0.200㎜よりも細いサイズで採用される。超高温自己融着エナメルタイプの開発により、この方法がここ数年更に普及している。


    熱風巻線


    オーブン融着 は巻線したコイルを熱し、固定具や器具と一緒に適切な温度と時間でオーブン加熱することで、巻線全体を均一に熱し冷却する。加熱時間はコイルのサイズによるが一般的に10 - 30分である。オーブン融着の不利な点として、融着時間が長い、追加工程が必要、更に巻線固定具も多く必要になる。

    電気(抵抗)融着 は完成コイルに電流を流し、電気抵抗から発生する熱(ジュール熱)にて適切な融着温度にする。融着電圧及び時間はワイヤーサイズ及びコイル設計によるため、各用途に応じて 実験し条件だしする必要がある。この方法の有利点は短時間で均一に加熱できることで、0.200㎜より太いサイズで一般的に採用される。.


    溶剤融着:

    いくつかの融着層はコイル巻線中に特定の溶剤を塗布することで活性化させる。溶剤塗布は通常、巻線中に 溶剤を染み込ませたフェルトで塗布し(“湿式巻き”)、融着層を軟化させる。その後、コイルはオーブンにて加熱し残留溶剤を蒸発させた方がよく、また最適な融着強度を得るためにも接着焼付工程で仕上げる。もし溶剤がコイル内に残留していると長期的なコイル欠陥の原因となりうる。

    用途


    携帯電話


    自動車


    工業


    識別 ID


    電化製品


    家電


     時計


    コンピューター


    医療

    自己融着線の有利点

    自己融着線を使用することで、様々な有利点を顧客に提供できる。

    • ボビン削除
    • テープ及びワニス不要
    • 工程数低減
    • 総サイクルタイムの低減
    • 性能向上
    • 環境への影響低減