Profilato

fili litz profilati

Generale

I fili litz profilati (sagomati meccanicamente) consentono l'utilizzo ottimale dello spazio di avvolgimento disponibile, grazie al fattore di riempimento superiore delle sezioni trasversali dei fili litz rettangolari o quadrati: rispetto a una struttura a sezione tonda standard, il filo litz profilato può aumentare il fattore di riempimento fino al 20%.

I vantaggi nella progettazione con filo litz profilato possono essere pienamente realizzati solo utilizzando prodotti con dimensioni costanti e precise, garantibili esclusivamente attraverso un controllo esatto di ogni fase del processo produttivo.

Caratteristiche e benefici dei fili litz profilati 

  • Incremento del fattore di riempimento sino al 20%
  • Performance costante di avvolgimento richiede tolleranze dimensionali ristrette e buona flessibilità
  • Dimensioni di profilatura nelle specifiche del cliente 
  • Profilatura possibile anche con isolamento esterno

Proprietà tecniche di fili litz profilati 

Incremento del fattore di riempimento tramite profilazione 

Materiali di isolamento disponibili per fili litz profilati 

Per fili litz rivestiti: 

Nylon

Per fili litz nastrati: 

Poliestere (PET)

Polietilene Naphthalate (PEN)

Poliamide (PI)

Dimensioni 
Dimensioni minime (larghezza x altezza) 1.2 x 1.2 mm
Dimensioni maggiori  15.0 x 15.0 mm
Rapporto (larghezza x altezza) 1:1.7 mm
Tolleranza (±) 0.1 mm
Diametri dei singoli fili 0.050 - 0.500 mm

Altre dimensioni e materiali su richiesta.

Applicazioni

  • Ricarica Wireless
  • Piano cottura a induzione 
  • Trasformatori HF
  • HF transducers
  • Motori EV

Nastrato

fili litz nastrati 

Generale

Le strutture con filo litz ad alta frequenza nastrate sono principalmente adatte per applicazioni che richiedono un'elevata tensione di isolamento. La nastratura migliora la capacità di resistere alla flessione e alle sollecitazioni meccaniche. Il filo litz con nastro adesivo può essere fornito con nastro sigillato termicamente o autoadesivo, in questo modo si garantisce la protezione contro la riapertura dei fasci durante e dopo i processi di produzione  garantendo quindi il rispetto della distanza di dispersione definita.

Alcuni nastri possono essere sigillati termicamente se utilizzati insieme a determinati tipi di smalti.

Sono possibili eccellenti caratteristiche di adesione e cementazione tra i singoli fili. È possibile selezionare un'ampia gamma di nastri termosaldabili per applicazioni speciali che offrono vari gradi di flessibilità e protezione meccanica per la costruzione del filo litz.

Caratteristiche e vantaggi dei fili litz nastrati

Varianti Tensione di perforazione Flessibilità Splicing Contattatura
Standard alta molto buona buono molto buona
Sigillato termicamente elevata media molto buono molto buona
Auto-adesivo molto alta buona molto buono buona

Data sheet dei nastri 

Nastri PET PEN PI
Descrizione Poliester Polyethylene Naphtalate Polimide
Colore trasparente traparente marrone
Standard PET PEN PI
Classe di isolamento (UL) °C 105 (A) 180 (H) 200 (C)
Classe di isolamento (VDE) °C 130 (B) - 200 (C)
Costante dielettrica  ℇr 3.3
(VDE 0345)		 2.8
(JIS C 2318)		 3.4
(ASTM D 150-92)
Infiammabilità  400
(VDE 0345)		 VT-M
(UL 94)		 V-0
(IEC 60695-11-10, UL 94)
Numero file UL, nastri E53895 E206562 E39505
Processabilità fusibile fusibile rimozione meccanica
Sigillati termicamente
Classe di isolamento (UL) °C 13 - 25 - 20
Classe di isolamento (VDE) °C 9 - 0.2 - 0.5
Costante dielettrica ℇr 3.25
(ASTM D 150-81)		 - 3.4
(ASTM D 150-92)
Infiammabilità n.a. - V-0
(IEC 60695-11-10, UL 94)
Numero file UL, nastri E93687 - E39505
Processabilità fusibile fusibile rimozione meccanica
Auto adesivi
Classe di isolamento (UL) °C 130 (B) 180 (H) 180 (H)
Costante dielettrica ℇr 3.2
(JIS C 2318)		 2.8
(JIS C 2318)		 3.3
(JIS C 2318)
Infiammabilità - ritardo di fiamma
test interno sec. UL 510)		 ritardo di fiamma
(test interno sec. UL 510)
Numero file UL, nastri E515235 E515235 E515235
Processabilità fusibile fusibile rimozione meccanica
Alla clientela possono essere forniti materiali specifici

Gradi di sovrapposizione 

Il grado di sovrapposizione di due avvolgimenti di nastro adiacenti è definito dall'angolo del gradiente tra il nastro e il filo litz durante il processo di nastratura. La sovrapposizione determina il numero di strati di nastro uno sull'altro e quindi lo spessore dell'isolamento.


Dimensioni
Diametri dei singoli fili 0.040 - 0.700 mm
Diametro esterno del filo Litz 0.5 - 20.0 mm
Sovrapposizione (tipica) 50 or 67 %
Numero di nastri (tipica) 1 - 2

Applicazioni

  • Veicoli Elettrici (Electric Vehicles)
  • OBC (Onboard charger)
  • Convertitore DC/DC
  • Ricarica Wireless
  • Ricarica pile 
  • SMPS (Switch Mode Power Supplies)
  • Trasformatori HF
  • Trasduttori HF
  • HF chokes

Costruzione speciale con approvazione VDE per applicazioni ad alta tensione:

GotoEFOLIT®-famiglia di prodotti

Base

Filo litz base 

Generale

Il filo Litz fatto di fili magnetici smaltati viene utilizzato per applicazioni ad alta frequenza o relative al riscaldamento. I fili ultra sottili forniscono soluzioni per entrambe le tecnologie indipendentemente dalla gamma di frequenza o impedenza. Gli aspetti elettrici, meccanici e di costo devono essere considerati attentamente durante la fase di progettazione.

Caratteristiche e benefici del Filo Litz per applicazioni ad alta frequenza 

  • Riduzione delle perdite in alta frequenza 
  • Progetto a costo competitivo 
  • Costruzione in funzione della resistenza o della frequenza 
  • Aumento della robustezza a rottura con l'impiego di un anima di rinforzo 
  • Flessibilità per elevate sezioni trasversali del conduttore 

Caratteristiche e benefici per applicazioni di riscaldamento 

  • Resistenza precisa legata al processo produttivo  
  • Ampio campo di applicazioni (asciugatura, riscaldamento, calore)
  • Disponibilità di differenti materiali conduttori con proprietà meccaniche eccellenti 
  • Alta stabilità termica

Proprietà tecniche dei fili litz di base 

Proprietà Per applicazioni ad alta frequenza Per applicazioni da riscaldamento
Conduttività alta media
Resistenza media alta
Resistenza a rottura bassa - media alta
Attorcigliamento (Looping behaviour) basso alto
Srotolamento (Splicing) medio alto
Prestazioni in cicli di piegatua  alte alte
Conduttore tipico rame rame, leghe
Isolamento tipico poliuretano, poliester-imide poliuretano
Diametro del singolo filo  0.010 - 0.700 mm
Numero dei singoli fili 2 - 25,000 pcs
Diametro esterno del filo litz 0.095 - 20.00 mm
Lunghezza tipica del passo di cordatura:
Passo singolo
Passo multiplo

2.00 - 26.00
20.00 - 60.00

mm
mm

Applicazioni

  • Trasformatori HF
  • Chokes
  • Alimentatori switching
  • Apparecchi acustici 
  • Sensori
  • Ballasts per illuminazione
  • Fili resistivi per riscaldamento 
  • Motori

Estruso

fili litz estrusi 

General

I rivestimenti estrusi applicati ai fili litz ad alta frequenza offrono una maggiore flessibilità, robustezza meccanica, resistenza alle sostanze chimiche e isolamento elettrico. La resistenza alla flessione del filo litz estruso è notevolmente superiore rispetto alle costruzioni standard. I materiali di estrusione, la tolleranza dello spessore delle pareti e i dettagli costruttivi del filo litz possono essere selezionati e combinati per prestazioni ottimali in un'ampia gamma di applicazioni.


Caratteristiche e benefici dei fili litz estrusi 

  • Alta resistenza agli stress meccanici 
  • Eccellente flessibilità 
  • Buona resistenza rispetto a olio e grasso 
  • Alta rigidità elettrica 
  • Stagnabilità oltre i 410°C

Proprietà tecniche dei fili litz estrusi 

Materiali per estrusione 

PA-F PA-M PA-T PB-A PB-B TPE-E TPE-F TPE-S
mod.
Polimide		 mod.
Polimide		 mod.
Polimide		 Polyether
Block
Amide		 Polyether
Block
Amide		 Poliestere-
Elastomer		 Poliestere-
Elastomer,
flame
retardant		 Poliestere-
Elastomer
Temperatura di fusione, °C 170 - 180 175 - 185 170 - 180 155 - 165 165 - 175 205 - 230 205 - 230 125
Temperatura max di funzionamento, °C 90 90 115 100 120 140 140 90
Tensione di perforazione min, kV * 4 3 3 3 3 3,5 3 3
Colore trasparente trasparente trasparente trasparente trasparente ​​​​​​​trasparente bianco bianco
* per uno spesso di 0.2mm

Dimensioni 
Diametri dei singoli fili  0.032 - 0.50 mm
Diametro esterno del filo litz  0.5 - 3.5 mm

Applicazioni 

  • Fili rivestiti per applicazioni di riscaldamento 
  • Smart Textiles
  • Apparecchi acustici

Calcolatori

Fully Insulated wire

FIW Quick Selection

Per la selezione del corretto filo FIW

Inserire il Diametro Nominale (in mm) e il Grado FIW nel campo sotto per calcolare la lunghezza, il peso e la tensione minima di perforazione (secondo la IEC 60317-56) del filo FIW identificato (linea 1),

oppure inserire il diametro Nominale (in mm) e la richiesta tensione minima di perforazione  (secondo la IEC 60317-56) per ottenere il corrispondente Grado FIW del filo FIW (linea 2).


1. Nominal Diameter [mm] Grade
Length [km/kg] ???
Weight [kg/km] ???
min. Breakdown Voltage [V] ???
2. Nominal Diameter [mm] min. Breakdown Voltage [V]
Length [km/kg] ???
Weight [kg/km] ???
Grade ???

calcolatore FIW lunghezza/peso

Attraverso la FIW Quick Selection nella pagina dimensionale è anche possibile ricavare la lunghezza in Km per 1Kg, il peso in Kg per 1Km e la tensione di isolamento. Il peso per una determinata lunghezza e viceversa può essere ricavato attraverso il calcolatore lunghezza/peso sottoriportato.

Specificando il FIW con il diametro nominale e il grado dalle tabelle offerte, può essere inserito ogni peso e calcolata la rispettiva lunghezza o viceversa.


Nominal Diameter [mm] Grade
Length [km] Weight [kg]

Dati tecnici

fili Fully Insulated FIW

valori tecnici FIW secondo IEC 60317-56

La norma IEC 60317-56 descrive la completa specifica del filo smaltato con diametri, diametri esterni, dati meccanici, elettrici, termici e altre caratteristiche come la saldabilità.
Parametri di Test Metodi di Test Specifiche per 0.30 mm FIW 6 Valori tipici per 0.30 mm FIW 6
Meccanici
Allungamento IEC 60 851-3.1 ≥ 23 % 56 %
Robustezza a rottura IEC 60 851-3.2 non specificato 310 N/mm²
Effetto molla IEC 60 851-3.4.1 non specificato 68°
Saldabilità
at 390 °C IEC 60 851-4.5 ≤ 4 sec ≤ 3.0 sec
Valori termici
Indice di Temperatura IEC 60 172 ≥ 180 °C 192 °C
Colpo di calore EC 60 851-6.3.1.1 ≥ 200 °C 220 °C/6 mm mandrino
Termopressione IEC 60 851-6.4 ≥ 245 °C ≥ 260 °C
Tensione di perforazione (cilindro)
Volt min. 10032 V > 15 kV
V/µm a temperatura ambiente IEC 60 851-5.4.3.2 min. 76 V/µm > 100 V/µm
a 180°C IEC 60 851-5.4.3.2 min. 53 V/µm 74 V/µm
(Volt per µm di spessore di isolamento)

condizioni di Test per FIW secondo UL 2353 (UL 60950)

La UL 60950 sarà sostituita dalla UL 62368
La UL 2353, piuttosto simile alla obsoleta IEC 60950 Annex U, descrive principalmente proprietà elettriche che derivano da brevi test.
Condizioni di test Secondo UL 2353
Numero		 Valori tipici per 0.30 mm FIW 6
U2.1Rigidità dielettrica 9 6000 Vrms 1 min (coppia attorcigliata)
U2.2Aderenza e flessibilità 10 3000 Vrms 1 min (mandrino)
U2.3Colpo di calore
225 °C x 30 min per classe B 12 3000 Vrms 1 min (mandrino)
240 °C x 30 min per classe F
U2.4Mantenimento tensione di perforazione dopo piegatura  11
 		 3000 Vrms 1 min (mandrino)
 

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    We use conversion tracking to provide targeted promotion of our site. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

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    If the cookie is still valid and you visit a specific page of our website, both we and Google can evaluate that you clicked on one of our ads placed on Google and that you were then forwarded to our website.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. In addition, we receive information about the number of users who clicked on our advertisement(s) as well as about the pages on our site that are subsequently visited. Neither we nor third parties who also use Google AdWords will be able to identify you from this conversion tracking.

    You can also prevent or restrict the installation of cookies by making the appropriate settings in your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support.

    In addition, Google provides further information with regard to its data protection practices at

    https://services.google.com/sitestats/de.html

    http://www.google.com/policies/technologies/ads/

    http://www.google.de/policies/privacy/

    in particular information on how you can prevent the use of your data.

    GOOGLE FONTS

    Our website uses Google Fonts to display external fonts. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the optimization and economic operation of our site.

    When you access our site, a connection to Google is established from which Google can identify the site from which your request has been sent and to which IP address the fonts are being transmitted for display.

    Google offers detailed information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    in particular on options for preventing the use of data.

    Model Data Protection Statement for Anwaltskanzlei Weiß & Partner

    Dati legali

    Impressum

    Name and Address

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG
    Zur Steinagger 3
    D - 51580 Reichshof-Eckenhagen
    Deutschland

    Easy Contact

    Tel    +49-2265-12-0
    Fax    +49-2265-12-22
    e-mail    sales@elektrisola.de

    Representatives

    Dr. Detlef Schildbach
    Dr. Oliver Schildbach

    Commercial Register

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG    
    HRA 3950    
    at the local district court AG Siegburg
    Complementary: Dr. Gerd Schildbach GmbH    
    HRB 7415    
    at the local district court AG Siegburg

    Tax Office

    Local Tax Office
    Gummersbach
    VAT Identification Number
    DE122535202

    Copyright

    All rights reserved. No part of this publication (text, pictures, graphs) may be reproduced or transmitted in any form without permission in writing from Elektrisola. This copyright is held by Elektrisola Dr. Gerd Schildbach GmbH&Co. KG

    Condizioni Generali di Vendita

    General Terms & Conditions of Sale

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