Forrado

ALAMBRE LITZ FORRADO

General

El alambre litz de alta frecuencia forrado con seda natural, poliéster o nailon se caracteriza por una mayor estabilidad dimensional y protección mecánica. La tensión optimizada del forrado asegura una alta flexibilidad y prevención de empalmes o brotes durante el proceso de corte del alambre litz. Este efecto de empalme puede dificultar la manipulación y el contacto de los extremos del alambre en el procesamiento posterior.

Caracteristicas y beneficios del alambre litz forrado

  • Protección adicional contra el estres mecánico
  • Exelente estabilidad dimensional y física
  • Alta flexibilidad
  • Prevención de empalmes
  • Buena soldabilidad por encima de temperaturas de 410 ° C
  • Impregnación mejorada
  • Optimización de la capacidad de embobinado
  • El material de forrado permite optimizar las distancias de aislamiento

Propiedades técnicas de los alambre litz forrados

Valores técnicos del material de forrado

Materiales de forrado1) Seda Nilon Poliester*
Propiedades Térmicas
Temperatura recomendada de uso permanente 110 120 120 °C
Temperatura de fusión - 250 - 260 250 - 260 °C
Propiedades eléctricas
Constante dieléctrica ℇr 1.4 3.4 3.2
Propiedades mecánicas
Elongación a la rutura (seco) 13 - 25 25 - 46 20 %
Absorción de humedad (65% humedad relativa, 21°C) 9 2.5 - 4 0.2 - 0.5 %
Otros
Color blanco, verde blanco blanco

Dimensiones

Material de forrado1) Seda Nilon Poliester*
Diámetro del alambre sencillo2) 0.020 - 0.300 0.020 - 0.300 0.020 - 0.300 mm
Número de alambres sencillos3) 2 - 25,000 2 - 25,000 2 - 25,000 pcs
Diámetro exterior de los alambres litz 0.071 - 4.0 0.071 - 10.0 0.071 - 4.0 mm
Número de capas (típico) 1 - 2 1 - 2 1 - 2

* Disponible solo en Asia
1)soluciones personalizadas bajo pedido (alambres autoadhesivos)
2) otros diámetros bajo pedido
3) dependiendo del numero de alambres sencillos

Aplicaciones

  • Transformadores de Alta Frecuencia
  • Convertidores de Alta Frecuencia
  • Transceptores de Alta Frecuencia
  • Chokes de Alta Frecuencia
  • Cargador Inductivo

Con Alivio de Tensión

ALAMBRE LITZ CON ALIVIO DE TENSIÓN

General

Algunos de los alambres litz ultrafinos se ven afectados por altas fuerzas mecánicas durante el procesamiento posterior y durante su vida útil. Las construcciones de alambre Litz a partir de un diámetro de conductor único disponible de 0.01 mm (AWG 58) se pueden diseñar implementando alivio de tensión para mejorar la resistividad del alambre Litz contra la tensión de tracción. Por lo general, se usa en aplicaciones en las que el alambre litz no se enrolla en una bobina, sino que se usa como un cable.

Caracteristicas y beneficios de los alambres litz con alivio de tensión

  • Excelente aumento de la fuerza de tensión y el rendimiento de la vida útil de la flexión
  • Se pueden seleccionar diferentes materiales de alivio de tensión para aplicaciones individuales
  • Protección de alambres litz superfinos frente a tensiones mecánicas
  • Los alivios de tensión se pueden utilizar en todas las demás construcciones de alambre litz

Propiedades de los alambres litz con alivio de tensión

Comparación de las propiedades con un alambre litz típico

Valores técnicos de los materiales del alivio de tensión

Materiales Poliester
PES		 Polimero
LCP		 Poliamida
Aramida
desde
Gramos por 10,000 m dtex 30 110 110
Fuerza de tensión N 1.5 29.6 26.7
Elongación % 9.8 3.3 3.9
a
Gramos por 10,000 m dtex 450 440 420
Fuerza de tensión N 29.4 99.2 49.7
Elongación % 12.4 3.4 4.2

Dimensiones del alambre litz con alivio de tensión

Dimensiones
Diámetro del alambre sencillo 0.020 - 0.500 mm
Número de alambres sencillos 2 - 5,000 pcs
Diámetro exterior del alambre litz 0.020 - 2.5 mm

Perfilado

alambre litz perfilado

General

Los alambres litz perfilados (con forma mecánica) permiten una utilización óptima del espacio de embobinado disponible debido al factor de llenado superior de las secciones transversales de alambre litz rectangulares o cuadradas. En comparación con una construcción de sección transversal redonda estándar, el alambre litz perfilado puede aumentar el factor de llenado hasta en un 20%.

Las ventajas de diseño del alambre litz perfilado solo se pueden realizar plenamente utilizando productos con dimensiones uniformes y precisas. Esta estabilidad dimensional solo es posible con un control exacto de cada paso del proceso.

Caracteristicas y beneficios de los alambres litz perfilados

  • Incremento del factor de llenado de hasta 20 %
  • Rendimiento de embobinado constante que requiere una tolerancia dimensional estricta y buena flexibilidad
  • Dimensiones de perfilado según especificaciones de cliente
  • También es posible perfilar con aislamiento exterior

Propiedades técnicas de los alambres litz perfilado

Aumento del factor de llenado mediante el perfilado

Materiales de aislamiento para alambres litz perfilados

Para alambre litz forrado:

Nilon

Para alambre litz encintado:

Poliester (PET)

Polietileno Naftalato (PEN)

Polimida (PI)

Dimensiones
Tamaños mas pequeños (ancho x alto) 1.2 x 1.2 mm
Tamaños mas grandes 15.0 x 15.0 mm
Relación (ancho x alto) 1:1.7 mm
Tolerancia (±) 0.1 mm
Diámetro del alambre sencillo 0.050 - 0.500 mm

Otras dimensiones y materiales bajo solicitud.

Aplicaciones

  • Carga Inalambrica
  • Placas de cocción inductiva
  • Transformadores de Alta Frecuencia
  • Transductores de Alta Frecuencia
  • Motores Eléctricos

Encintado

ALAMBRE LITZ ENCINTADO

General

Las construcciones de alambre litz de alta frecuencia con cinta son principalmente adecuadas para aplicaciones que requieren un alto voltaje de ruptura. El encintado mejora la capacidad de soportar flexiones y tensiones mecánicas. El alambre litz con cinta adhesiva se puede lograr utilizando cinta autoadhesiva o sellada térmicamente. Esto garantiza la protección contra la reapertura durante y después de los procesos de fabricación y, por lo tanto, asegura el cumplimiento de la distancia de fuga definida.

Algunas cintas se pueden sellar térmicamente cuando se usan junto con ciertos tipos de esmalte de alambre.

Son posibles excelentes características de adhesión y unión a los alambres sencillos. Se puede seleccionar una amplia gama de cintas sellables térmicamente para aplicaciones especiales que promueven varios grados de flexibilidad y protección mecánica para la construcción del alambre litz.

Características y beneficios de los alambres litz encintados

Variantes Resistencia dieléctrica Flexibilidad Empalme Contacto
Estándar alto muy bueno bueno muy bueno
Sellado Térmico elevado medio muy bueno muy bueno
Auto-adhesivo muy alto bueno muy bueno bueno

Hoja de datos técnicos de las diferentes cintas

Materiales de encintado PET PEN PI
Descripción Poliester Polietileno Naftalato Poliimida
Color transparente transparente café
Estandard PET PEN PI
Clase de insulación (UL) °C 105 (A) 180 (H) 200 (C)
Clase de insulación (VDE) °C 130 (B) - 200 (C)
Constante dieléctrica ℇr 3.3
(VDE 0345)		 2.8
(JIS C 2318)		 3.4
(ASTM D 150-92)
Flamabildad 400
(VDE 0345)		 VT-M
(UL 94)		 V-0
(IEC 60695-11-10, UL 94)
No. de UL, cintas E53895 E206562 E39505
Procesamiento fusible fusible pelado mecánico
Sellado Térmicamente
Clase de insulación (UL) °C 13 - 25 - 20
Clase de insulación (VDE) °C 9 - 0.2 - 0.5
Constante dieléctrica ℇr 3.25
(ASTM D 150-81)		 - 3.4
(ASTM D 150-92)
Flamabilidad n.a. - V-0
(IEC 60695-11-10, UL 94)
No. de UL., cintas E93687 - E39505
Procesamiento fusible fusible pelado mecánico
Auto Adhesivo
Clase de Insulación (UL) °C 130 (B) 180 (H) 180 (H)
Constante dieléctrica ℇr 3.2
(JIS C 2318)		 2.8
(JIS C 2318)		 3.3
(JIS C 2318)
Flamabilidad - retardante de flama
(prueba interna según UL 510)		 retardante de flama
(prueba interna según UL 510)
No. de UL, cintas E515235 E515235 E515235
Procesamiento fusible fusible pelado mecánico
Se pueden organizar materiales personalizados

Grado de superposición

El grado de superposición de dos embobinados de cinta adyacentes se define por el ángulo de gradiente entre la cinta y el alambre litz durante el proceso de encintado. La superposición determina el número de capas de cinta ubicadas una encima de la otra y, por lo tanto, el grosor del aislamiento.


Dimensiones
Diámetro del alambre sencillo 0.040 - 0.700 mm
Diámetro exterior del alambre litz 0.5 - 20.0 mm
Superposición (típico) 50 or 67 %
Número de cintas (típico) 1 - 2

Aplicaciones

  • EV (Automoviles Eléctricos)
  • OBC (Cargador a Bordo)
  • Convertidor DC/DC
  • Carga Inalambrica
  • Pilas de carga
  • SMPS (Fuentes de Poder Conmutada)
  • Transformadores de Alta Frecuencia
  • Transductores de Alta Frecuencia
  • Chokes de Alta Frecuencia

Disponibilidad de Construcciones Especiales con aprobación VDE para aplicaciones de alto voltaje:

GotoProductos de la famlia EFOLIT®

Básico

ALAMBRE Litz BASICO

General

El alambre Litz hecho de alambres magnéticos esmaltados se usa para aplicaciones de alta frecuencia o relacionadas con calefacción. Los alambres litz ultrafinos brindan soluciones para ambas tecnologías independientemente del rango de frecuencia o impedancia. Los aspectos eléctricos, mecánicos y de costos deben considerarse cuidadosamente durante la fase de diseño.

Caracteristicas y beneficios del alambre litz para aplicaciones de alta frecuencia

  • Reducción de perdidas de alta frecuencia
  • Diseño rentable
  • Construcción relacionada con la frecuencia o la resistencia
  • Mayor resistencia a la tensión mediante el uso de alivio de tensión adicional
  • Flexibilidad para secciones transversales de conductores elevadas

Caracteristicas y beneficios de las aplicaciones de calefacción

  • Resistencia precisa relacionada con la manufactura
  • Campo de aplicación muy amplio (secado, calentamiento)
  • Diferentes materiales conductores disponibles con excelentes propiedades mecánicas
  • Alta estabilidad térmica

Propiedades térmicas de los alambres litz básicos

Propiedades Para aplicaciones de alta frecuencia Para aplicaciones de calefacción
Conductividad alta media
Resistencia media alta
Fuerza de tensión baja-media alta
Comportamiento de ciclo bajo alto
Empalme medio alto
Rendimiento del ciclo de flexión alto alto
Material de conductor típico cobre cobre, aleaciones
Aislamiento del alambre típico poliuretano, poliester-imida poliuretano
Diámetro del alambre sencillo 0.010 - 0.700 mm
Número de alambres sencillos 2 - 25,000 pcs
Diámetro exterior del alambre litz 0.095 - 20.00 mm
Longitud de giro típico:
Paso sencillo
Pasos multiples
2.00 - 26.00
20.00 - 60.00
mm
mm

Aplicaciones

  • Transformadores de HF
  • Chokes
  • Fuentes de poder conmutadas
  • Aparatos para sordera
  • Sensores
  • Ballastras
  • Alambres de resistencia para aplicaciones de calefacción
  • Motores

Extruído

ALAMBRE LITZ EXTRUÍDO

General

Los recubrimientos extruidos aplicados a alambres litz de alta frecuencia brindan mayor flexibilidad, robustez mecánica, resistencia a sustancias químicas y aislamiento eléctrico. El rendimiento de la vida útil flexible del alambre litz extruido mejora considerablemente en comparación con las construcciones estándar. Los materiales de extrusión, la tolerancia del grosor de la pared y los detalles de la construcción del alambre litz se pueden seleccionar y combinar para un rendimiento óptimo en una amplia gama de aplicaciones.


Caracteristicas y beneficios de los alambres litz extruídos

  • Alta resistencia al estres mecánico
  • Exelente flexibilidad
  • Buena resistencia contra la grasa y el aceite
  • Alta resistencia dieléctrica
  • Soldable por arriba de 410°C

Propiedades técnicas de los alambres litz extruídos

Materiales de Extrusión

PA-F PA-M PA-T PB-A PB-B TPE-E TPE-F TPE-S
mod.
Polimida		 mod.
Polimida		 mod.
Polimida		 Polieter
Block
Amida		 Polieter
Block
Amida		 Poliester-
Elastomero		 Poliester-
Elastomero,
flama
retardante		 Poliester-
Elastomero
Temperatura de fusión, °C 170 - 180 175 - 185 170 - 180 155 - 165 165 - 175 205 - 230 205 - 230 125
Temperatura Max. de uso, °C 90 90 115 100 120 140 140 90
Voltaje de ruptura Min., kV * 4 3 3 3 3 3,5 3 3
Color transparente transparente transparente transparente transparente transparente blanco blanco
* a espesor de pared de 0.2mm

Dimensiones
Diámetro del alambre sencillo 0.032 - 0.50 mm
Diámetro exterior del alambre litz 0.5 - 3.5 mm

Aplicaciones

  • Alambres de resistencia para aplicaciones de calentamiento
  • Textiles Inteligentes
  • Aparatos para sordera

Datos Técnicos

ALAMBRE COMPLETAMENTE AISLADO (FIW)

VALORES TECNICOS DEL FIW SEGUN IEC 60317-56

IEC 60317-56 describe una especificación completa de alambre esmaltado con diámetros, diámetros exteriores, mecánicas, eléctricas, térmicas y otras características como la soldadura.
Parametros de prueba Metodo de prueba Valores de especificación para FIW 6 0.30 mm Valores típicos para FIW 6 0.30 mm
Mecánico
Elongación IEC 60 851-3.1 ≥ 23 % 56 %
Fuerza de tensión IEC 60 851-3.2 no especificado 310 N/mm²
Resorteo IEC 60 851-3.4.1 no especificado 68°
Soldabilidad
at 390 °C IEC 60 851-4.5 ≤ 4 sec ≤ 3.0 sec
Valores térmicos
Indice térmico IEC 60 172 ≥ 180 °C 192 °C
Choque térmico EC 60 851-6.3.1.1 ≥ 200 °C 220 °C/6 mm mandril
Flujo termoplastico IEC 60 851-6.4 ≥ 245 °C ≥ 260 °C
Voltaje de ruptura (cilindro)
Volt min. 10032 V > 15 kV
V/µm a temperatura ambiente IEC 60 851-5.4.3.2 min. 76 V/µm > 100 V/µm
at 180°C IEC 60 851-5.4.3.2 min. 53 V/µm 74 V/µm
(Volt por µm de incremento de aislante)

condiciones de prueba para FIW segun UL 2353 (UL 60950)

UL 60950 sera remplazado por UL 62368
UL 2353, bastante similar a la expirada IEC 60950 Anexo U, proporciona principalmente propiedades eléctricas que en su mayoría son pruebas a corto plazo.
Condiciones de prueba segun UL 2353
No.		 Valores típicos para FIW 6 0.30 mm
U2.1Fuerza eléctrica 9 6000 Vrms 1 min (par trenzado)
U2.2Adherencia y flexibilidad 10 3000 Vrms 1 min (mandril)
U2.3Choque térmico
225 °C x 30 min para clase B 12 3000 Vrms 1 min (mandril)
U2.4Retención de la fuerza eléctrica después de doblar 11
 		 3000 Vrms 1 min (mandril)
 

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    In addition, Google offers an opt-out add-on at

    https://tools.google.com/dlpage/gaoptout?hl=en

    in addition with further information. This add-on can be installed on the most popular browsers and offers you further control over the data that Google collects when you visit our website. The add-on informs Google Analytics' JavaScript (ga.js) that no information about the website visit should be transmitted to Google Analytics. However, this does not prevent information from being transmitted to us or to other web analytics services we may use as detailed herein.

    GOOGLE -MAPS

    Our website uses Google Maps to display our location and to provide directions. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    If you access the Google Maps components integrated into our website, Google will store a cookie on your device via your browser. Your user settings and data are processed to display our location and create a route description. We cannot prevent Google from using servers in the USA.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in optimizing the functionality of our website.

    By connecting to Google in this way, Google can determine from which website your request has been sent and to which IP address the directions are transmitted.

    If you do not agree to this processing, you have the option of preventing the installation of cookies by making the appropriate settings in your browser. Further details can be found in the section about cookies above.

    In addition, the use of Google Maps and the information obtained via Google Maps is governed by the Google Terms of Use  https://policies.google.com/terms?gl=DE&hl=en and the Terms and Conditions for Google Mapswww.google.com/intl/de_de/help/terms_maps.html.

    Google also offers further information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    GOOGLE reCAPTCHA

    Our website uses Google reCAPTCHA to check and prevent automated servers ("bots") from accessing and interacting with our website. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    This service allows Google to determine from which website your request has been sent and from which IP address the reCAPTCHA input box has been used. In addition to your IP address, Google may collect other information necessary to provide and guarantee this service.   

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the security of our website and in the prevention of unwanted, automated access in the form of spam or similar.

    Google offers detailed information at

    https://policies.google.com/privacy

    concerning the general handling of your user data.

    GOOGLE ADWORDS WITH CONVERSION TRACKING

    Our website uses Google AdWords and conversion tracking. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    We use conversion tracking to provide targeted promotion of our site. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    If you click on an ad placed by Google, the conversion tracking we use stores a cookie on your device. These so-called conversion cookies expire after 30 days and do not otherwise identify you personally.

    If the cookie is still valid and you visit a specific page of our website, both we and Google can evaluate that you clicked on one of our ads placed on Google and that you were then forwarded to our website.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. In addition, we receive information about the number of users who clicked on our advertisement(s) as well as about the pages on our site that are subsequently visited. Neither we nor third parties who also use Google AdWords will be able to identify you from this conversion tracking.

    You can also prevent or restrict the installation of cookies by making the appropriate settings in your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support.

    In addition, Google provides further information with regard to its data protection practices at

    https://services.google.com/sitestats/de.html

    http://www.google.com/policies/technologies/ads/

    http://www.google.de/policies/privacy/

    in particular information on how you can prevent the use of your data.

    GOOGLE FONTS

    Our website uses Google Fonts to display external fonts. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the optimization and economic operation of our site.

    When you access our site, a connection to Google is established from which Google can identify the site from which your request has been sent and to which IP address the fonts are being transmitted for display.

    Google offers detailed information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    in particular on options for preventing the use of data.

    Model Data Protection Statement for Anwaltskanzlei Weiß & Partner

    Declaración de Propiedad y Autoría

    Impressum

    Name and Address

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG
    Zur Steinagger 3
    D - 51580 Reichshof-Eckenhagen
    Deutschland

    Easy Contact

    Tel    +49-2265-12-0
    Fax    +49-2265-12-22
    e-mail    sales@elektrisola.de

    Representatives

    Dr. Detlef Schildbach
    Dr. Oliver Schildbach

    Commercial Register

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG    
    HRA 3950    
    at the local district court AG Siegburg
    Complementary: Dr. Gerd Schildbach GmbH    
    HRB 7415    
    at the local district court AG Siegburg

    Tax Office

    Local Tax Office
    Gummersbach
    VAT Identification Number
    DE122535202

    Copyright

    All rights reserved. No part of this publication (text, pictures, graphs) may be reproduced or transmitted in any form without permission in writing from Elektrisola. This copyright is held by Elektrisola Dr. Gerd Schildbach GmbH&Co. KG

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