Avec soulagement de tension

LITZ WIRE AVEC RELIEF DE DÉTENTE

Général

Certains des fils de litz ultrafin sont soumis à des forces mécaniques élevées pendant le traitement ultérieur et pendant leur durée de vie. Les constructions de fil Litz à partir d'un diamètre de conducteur unique disponible de 0,01 mm (AWG 58) peuvent être conçues en mettant en œuvre des réducteurs de tension pour améliorer la résistivité du fil litz contre les contraintes de traction. Il est généralement utilisé dans les applications où le fil litz est utilisé non enroulé dans une bobine, mais utilisé comme un câble.

Caractéristiques et avantages des fils litz avec contrainte

  • Excellente augmentation de la résistance à la traction et des performances de durée de vie en flexion
  • Différents matériaux de décharge de traction peuvent être sélectionnés pour des applications individuelles
  • Protection des fils de litz super fins contre les contraintes mécaniques
  • Les réducteurs de tension peuvent être utilisés dans toutes les autres constructions de fil litz

Propriétés des fils litz avec décharge de traction

Comparaison des propriétés avec un fil de litz typique

Valeurs techniques des matériaux de décharge de traction

Materials Polyester
PES		 Polymer
LCP		 Polyamide
Aramide
de
Gramme par 10 000 m dtex 30 110 110
Résistance à la traction N 1.5 29.6 26.7
Élongation % 9.8 3.3 3.9
à
Gramme par 10 000 m dtex 450 440 420
Résistance à la traction N 29.4 99.2 49.7
Élongation % 12.4 3.4 4.2

Dimensions du fil litz avec décharge de traction

Dimensions
Diamètre du fil simple 0.020 - 0.500 mm
Nombre de fils simples 2 - 5,000 pcs
Diamètre extérieur du fil de litz 0.020 - 2.5 mm

Profilé

FIL LITZ PROFILÉ

Général

Les fils de litz profilés (de forme mécanique) permettent une utilisation optimale de l'espace d'enroulement disponible en raison du facteur de remplissage supérieur des sections de fil de litz rectangulaires ou carrées. Par rapport à une construction de section transversale ronde standard, le fil de litz profilé peut augmenter le facteur de remplissage jusqu'à 20%.

Les avantages de conception du fil de litz profilé ne peuvent être pleinement réalisés qu'en utilisant des produits aux dimensions cohérentes et précises. Cette stabilité dimensionnelle n'est possible qu'avec un contrôle précis de chaque étape du processus.

Caractéristiques et avantages des fils de litz profilés

  • Augmentation du facteur de remplissage jusqu'à 20%
  • Performances d'enroulement constantes nécessitant une tolérance dimensionnelle serrée et une bonne flexibilité
  • Dimensions profilées selon les spécifications du client
  • Profilage également possible avec isolation extérieure

Propriétés techniques des fils de litz profilés

Augmentation du facteur de remplissage par profilage

Matériaux d'isolation disponibles des fils de litz profilés

Pour le fil litz servi:

Nylon

Pour le fil de litz enregistré:

Polyester (PET)

Naphtalate de polyéthylène (PEN)

Polyimide (PI)

Dimensions
Plus petites tailles (largeur x hauteur) 1.2 x 1.2 mm
Les plus grandes tailles 15.0 x 15.0 mm
Rapport (largeur x hauteur) 1:1.7 mm
Tolérance (±) 0.1 mm
Diamètre des fils simples 0.050 - 0.500 mm

Autres dimensions et matériaux sur demande.

Applications

  • Chargement sans fil
  • Tables de cuisson à induction
  • Transformateurs HF
  • Transducteurs HF
  • Moteurs électriques

Scotché

FILS TAPED LITZ

Général

Les constructions de fil litz haute fréquence enregistrées sont principalement adaptées aux applications nécessitant une tension de coupure élevée. Le rubanage améliore la capacité de résister à la flexion et aux contraintes mécaniques. Le fil de litz à bande adhésive peut être obtenu en utilisant un ruban thermosoudé ou auto-adhésif. Cela garantit une protection contre la réouverture pendant et après les processus de fabrication et garantit ainsi le respect de la ligne de fuite définie.

Certains rubans peuvent être scellés thermiquement lorsqu'ils sont utilisés avec certains types de fil émaillé.

D'excellentes caractéristiques d'adhérence et de liaison aux fils individuels sont possibles. Une large gamme de rubans thermoscellables peut être sélectionnée pour des applications spéciales, toutes favorisant divers degrés de flexibilité et de protection mécanique pour la construction en fil litz.

Caractéristiques et avantages des fils de litz enregistrés

Variantes Résistance diélectrique La flexibilité Épissage Contacting
Standard haute très bien bonne très bien
Thermoscellé elevé moyen très bien très bien
Thermo-adhesif very high

bonne

 très bien bonne

Fiche technique des différentes bandes

Matériaux de rubanage PET PEN PI
Description Polyester Naphtalate de polyéthylène Polyamide
Couleur transparent transparent marron
Standard PET PEN PI
Classe d'isolation (UL) °C 105 (A) 180 (H) 200 (C)
Classe d'isolation (VDE) °C 130 (B) - 200 (C)
Constante diélectrique ℇr 3.3
(VDE 0345)		 2.8
(JIS C 2318)		 3.4
(ASTM D 150-92)
Inflammabilité 400
(VDE 0345)		 VT-M
(UL 94)		 V-0
(IEC 60695-11-10, UL 94)
N° de fichier UL, bandes E53895 E206562 E39505
Traitement fusible fusible décapage mécanique
Thermoscellé
Classe d'isolation (UL) °C 13 - 25 - 20
Classe d'isolation (VDE) °C 9 - 0.2 - 0.5
Constante diélectrique ℇr 3.25
(ASTM D 150-81)		 - 3.4
(ASTM D 150-92)
Inflammabilité n.a. - V-0
(IEC 60695-11-10, UL 94)
N° de fichier UL, bandes E93687 - E39505
Traitement fusible fusible décapage mécanique
Thermo-adhésif
Classe d'isolation (UL) °C 130 (B) 180 (H) 180 (H)
Constante diélectrique ℇr 3.2
(JIS C 2318)		 2.8
(JIS C 2318)		 3.3
(JIS C 2318)
Inflammabilité - flame retardant
(internal test acc. UL 510)		 flame retardant
(internal test acc. UL 510)
N° de fichier UL, bandes E515235 E515235 E515235
Traitement fusible fusible décapage mécanique
Custom materials can be arranged

Degré de chevauchement

Le degré de chevauchement de deux enroulements de bande adjacents est défini par l'angle de gradient entre la bande et le fil litz pendant le processus de rubanage. Le chevauchement détermine le nombre de couches de ruban situées les unes sur les autres et donc l'épaisseur de l'isolant.

Dimensions
Diamètre des fils simples 0.040 - 0.700 mm
Diamètre extérieur du fil de litz 0.5 - 20.0 mm
Chevauchement (typique) 50 or 67 %
Nombre de bandes (typique) 1 - 2

Applications

  • EV (véhicules électriques)
  • OBC (chargeur embarqué)
  • Convertisseur DC / DC
  • Chargement sans fil
  • Chargement des piles
  • SMPS (blocs d'alimentation à découpage)
  • Transformateurs HF
  • Transducteurs HF
  • Chokes HF

Constructions spéciales avec homologation VDE pour les applications haute tension disponibles:

GotoFamille de produits EFOLIT®

De base

FIL DE BASE LITZ

Général

Le fil Litz fait de fils magnétiques émaillés est utilisé pour des applications à haute fréquence ou liées au chauffage. Les fils ultra fins litz fournissent des solutions pour les deux technologies, quelle que soit la plage de fréquence ou d'impédance. Les aspects électriques, mécaniques et de coût doivent être soigneusement pris en compte lors de la phase de conception.

Caractéristiques et avantages du fil litz pour les applications haute fréquence

  • Réduction des pertes haute fréquence
  • Conception économique
  • Construction liée à la résistance ou à la fréquence
  • Augmentation de la résistance à la traction grâce à l'utilisation d'une décharge de traction supplémentaire
  • Flexibilité pour les sections de conducteurs élevées

Caractéristiques et avantages pour les applications de chauffage

  • Fabrication précise liée à la résistance
  • Champ d'application très large (séchage, chauffage, réchauffement)
  • Différents matériaux conducteurs disponibles avec d'excellentes propriétés mécaniques
  • Haute stabilité thermique

Propriétés techniques des fils de base litz

Propriétés Pour les applications à haute fréquence Pour les applications de chauffage
Conductivité haute moyenne
Resistance moyenne haute
Résistance à la traction faible - moyen haute
Comportement en boucle faible haute
Épissage moyenne haute
Performances du cycle de pliage haute haute
Matériau conducteur typique Cuivre cuivre, alliages
Isolation de fil typique polyuréthane, polyester-imide polyuréthane
Diamètre du fil simple 0.010 - 0.700 mm
Nombre de fils simples 2 - 25,000 pcs
Diamètre extérieur du fil de litz 0.095 - 20.00 mm
Longueur de pose typique :
Une seule étape
Étape multiple
2.00 - 26.00
20.00 - 60.00
mm
mm

Applications

  • Transformateurs HF
  • Étranglements
  • Alimentation à découpage
  • Prothèses auditives
  • Capteurs
  • Ballasts
  • Fils de résistance pour les applications de chauffage
  • Moteurs

Extrudé

FILS LITZ EXTRUDÉS

Général

Les revêtements extrudés appliqués sur les fils litz haute fréquence soutiennent une flexibilité accrue, une robustesse mécanique, une résistance aux substances chimiques, ainsi qu'une isolation électrique. Les performances de durée de vie flexibles du fil de litz extrudé sont considérablement améliorées par rapport aux constructions standard. Les matériaux d'extrusion, la tolérance d'épaisseur de paroi et les détails de construction du fil litz peuvent être sélectionnés et combinés pour des performances optimales dans une large gamme d'applications.

Caractéristiques et avantages des fils de litz extrudés

  • Haute résistance aux contraintes mécaniques
  • Excellente flexibilité
  • Bonne résistance à l'huile et à la graisse
  • Rigidité diélectrique élevée
  • Soudable au-dessus de 410 ° C

Propriétés techniques des fils de litz extrudés

Matériaux d'extrusion

PA-F PA-M PA-T PB-A PB-B TPE-E TPE-F TPE-S
mod.
Polyamide		 mod.
Polyamide		 mod.
Polyamide		 Polyether
Block
Amide		 Polyether
Block
Amide		 Polyester-
Élastomère		 Polyester-
Élastomère,
flamme
retardateur		 Polyester-
Élastomère
Température de fusion, °C 170 - 180 175 - 185 170 - 180 155 - 165 165 - 175 205 - 230 205 - 230 125
Max. température d'utilisation, °C 90 90 115 100 120 140 140 90
Min. tension de claquage, kV * 4 3 3 3 3 3,5 3 3
Couleur transparent transparent transparent transparent transparent transparent blanc blanc
* à une épaisseur de paroi de 0,2 mm

Dimensions
Diamètre des fils simples 0.032 - 0.50 mm
Diamètre extérieur du fil de litz 0.5 - 3.5 mm

Applications

  • Fils de résistance pour les applications de chauffage
  • Textiles intelligents
  • Prothèses auditives

Outils de calcul

FIL ENTIÈREMENT ISOLÉ (FIW)

SÉLECTION RAPIDE FIW

Pour la sélection du bon fil FIW

entrez le diamètre nominal (en mm) et la classe FIW dans les champs de saisie ci-dessous pour calculer la longueur, le poids et la tension de rupture minimale (selon CEI 60317-56) du fil FIW spécifié (ligne 1),

ou entrez le diamètre nominal (en mm) et la tension de claquage minimale requise (selon CEI 60317-56) pour obtenir le grade FIW correspondant du fil FIW (ligne 2).


1. Nominal Diameter [mm] Grade
Length [km/kg] ???
Weight [kg/km] ???
min. Breakdown Voltage [V] ???
2. Nominal Diameter [mm] min. Breakdown Voltage [V]
Length [km/kg] ???
Weight [kg/km] ???
Grade ???

CALCULATEUR DE LONGUEUR / POIDS FIW

La longueur en km pour 1 kg et le poids en kg pour 1 km pour FIW peuvent également être récupérés avec la tension de claquage, en utilisant la sélection rapide FIW sur la page des dimensions. Le poids pour une longueur arbitraire et vice versa peut être récupéré à l'aide du calculateur de longueur / poids ci-dessous.

Après la spécification du FIW considéré en choisissant un diamètre nominal et une qualité FIW dans les tableaux proposés, tout poids peut être saisi et la longueur est calculée immédiatement et inversement.


Nominal Diameter [mm] Grade
Length [km] Weight [kg]

Données techniques

FIL ENTIÈREMENT ISOLÉ (FIW)

VALEURS TECHNIQUES DE FIW ACC. À IEC 60317-56

La IEC 60317-56 décrit une spécification de fil émaillé complète avec des diamètres, des diamètres extérieurs, des caractéristiques mécaniques, électriques, thermiques et autres comme le brasage.
Paramètre de test Méthode d'essai Valeurs de spécification pour 0,30 mm FIW 6 Valeurs typiques pour 0,30 mm FIW 6
Mécanique
Élongation IEC 60 851-3.1 ≥ 23 % 56 %
Résistance à la traction IEC 60 851-3.2 non précisé 310 N/mm²
Retour élastique IEC 60 851-3.4.1 non précisé 68°
Soudabilité
à 390 °C IEC 60 851-4.5 ≤ 4 sec ≤ 3.0 sec
Valeurs thermiques
Indice de température IEC 60 172 ≥ 180 °C 192 °C
Choc thermique EC 60 851-6.3.1.1 ≥ 200 °C 220 °C/6 mm mandrel
coupe électrique IEC 60 851-6.4 ≥ 245 °C ≥ 260 °C
Tension de claquage (cylindre)
Volt min. 10032 V > 15 kV
V/µm à température ambiante IEC 60 851-5.4.3.2 min. 76 V/µm > 100 V/µm
à 180°C IEC 60 851-5.4.3.2 min. 53 V/µm 74 V/µm
(Volt par µm d'augmentation de l'isolation)

CONDITIONS DE TEST POUR FIW ACC. À UL 2353 (UL 60950)

UL 60950 sera remplacé par UL 62368
L'UL 2353, assez similaire à l'annexe U de la CEI 60950 expirée, donne principalement des propriétés électriques qui sont pour la plupart des tests à court terme.
Conditions d'essai selon UL 2353
No.		 Valeurs typiques pour 0,30 mm FIW 6
U2.1    Force électrique 9 6000 Vrms 1 min (paire torsadée)
U2.2    Adhérence et flexibilité 10 3000 Vrms 1 min (mandrin)
U2.3    Choc thermique
225 °C x 30 min pour la classe B 12 3000 Vrms 1 min (mandrin)
U2.4    Maintien de la rigidité électrique après pliage 11
 		 3000 Vrms 1 min (mandrin)
 

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    https://policies.google.com/privacy

    GOOGLE reCAPTCHA

    Our website uses Google reCAPTCHA to check and prevent automated servers ("bots") from accessing and interacting with our website. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    This service allows Google to determine from which website your request has been sent and from which IP address the reCAPTCHA input box has been used. In addition to your IP address, Google may collect other information necessary to provide and guarantee this service.   

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the security of our website and in the prevention of unwanted, automated access in the form of spam or similar.

    Google offers detailed information at

    https://policies.google.com/privacy

    concerning the general handling of your user data.

    GOOGLE ADWORDS WITH CONVERSION TRACKING

    Our website uses Google AdWords and conversion tracking. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    We use conversion tracking to provide targeted promotion of our site. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    If you click on an ad placed by Google, the conversion tracking we use stores a cookie on your device. These so-called conversion cookies expire after 30 days and do not otherwise identify you personally.

    If the cookie is still valid and you visit a specific page of our website, both we and Google can evaluate that you clicked on one of our ads placed on Google and that you were then forwarded to our website.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. In addition, we receive information about the number of users who clicked on our advertisement(s) as well as about the pages on our site that are subsequently visited. Neither we nor third parties who also use Google AdWords will be able to identify you from this conversion tracking.

    You can also prevent or restrict the installation of cookies by making the appropriate settings in your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support.

    In addition, Google provides further information with regard to its data protection practices at

    https://services.google.com/sitestats/de.html

    http://www.google.com/policies/technologies/ads/

    http://www.google.de/policies/privacy/

    in particular information on how you can prevent the use of your data.

    GOOGLE FONTS

    Our website uses Google Fonts to display external fonts. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the optimization and economic operation of our site.

    When you access our site, a connection to Google is established from which Google can identify the site from which your request has been sent and to which IP address the fonts are being transmitted for display.

    Google offers detailed information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    in particular on options for preventing the use of data.

    Model Data Protection Statement for Anwaltskanzlei Weiß & Partner

    Impressum

    Impressum

    Name and Address

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG
    Zur Steinagger 3
    D - 51580 Reichshof-Eckenhagen
    Deutschland

    Easy Contact

    Tel    +49-2265-12-0
    Fax    +49-2265-12-22
    e-mail    sales@elektrisola.de

    Representatives

    Dr. Detlef Schildbach
    Dr. Oliver Schildbach

    Commercial Register

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG    
    HRA 3950    
    at the local district court AG Siegburg
    Complementary: Dr. Gerd Schildbach GmbH    
    HRB 7415    
    at the local district court AG Siegburg

    Tax Office

    Local Tax Office
    Gummersbach
    VAT Identification Number
    DE122535202

    Copyright

    All rights reserved. No part of this publication (text, pictures, graphs) may be reproduced or transmitted in any form without permission in writing from Elektrisola. This copyright is held by Elektrisola Dr. Gerd Schildbach GmbH&Co. KG

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