Technical Data by Size

Technical Data by Size

General

Technical values of enamelled wires often depend on the diameter of the wire.

Most important are the tolerances for resistance and outer diameter. These and other values are important as engineering support.

Different standards specify these values differently. Therefore the 3 major world standards are shown:

  • IEC 60317 for Europe and Asia
  • JIS C3202 for Asia
  • NEMA MW 1000C (inch) and NEMA MW 1000C metric (mm) for America

Printversions can be found below the individual tabs.

Europe / Asia IEC 60317

Technical Data for Enamelled Copper Wire by Size acc. to IEC 60317

Enamelled Copper Wire
(overall diameter)
Breakdown Voltage
acc to IEC **
Length
of 1 kg of enamelled wire
Filling Factor number of enamelled wires/cm²
Nominal
Diameter
Conductor
(Bare Wire)
Grade 1 Grade 2 Grade 3 Resistance at 20 °C Elongation
acc to IEC
Grade 1 Grade 2 Grade 3 Grade 1 Grade 2 Grade 3 Grade 1 Grade 2 Grade 3 Winding Tension

[mm]
tolerance
[mm]
section
[mm²]
min
[mm]
max
[mm]
min
[mm]
max
[mm]
min
[mm]
max
[mm]
nom
[Ohm/m]
min
[Ohm/m]
max
[Ohm/m]
min
[%]
min
[V]
min
[V]
min
[V]
approx.
[km]
approx.
[km]
approx.
[km]

[n]

[n]

[n]
max
[cN]
0.010 * 0.000078540 0.012 0.013 0.014 0.016 0.017 0.019 217.65 195.88 239.41 3 70 125 170 1315.6 1202.0 1069.1 739090 513257 356428 1.4
0.012 * 0.00011310 0.014 0.016 0.017 0.018 0.019 0.021 151.14 136.03 166.26 3 80 150 190 913.6 847.9 782.9 513257 377087 288707 2.0
0.014 * 0.00015394 0.016 0.018 0.019 0.020 0.021 0.023 111.04 99.94 122.15 4 90 175 230 679.4 638.1 596.8 399595 303702 238601 2.5
0.016 * 0.00020106 0.018 0.020 0.021 0.022 0.023 0.025 85.02 76.52 93.52 5 100 200 290 524.9 497.3 469.5 319897 249828 200491 3.2
0.018 * 0.00025447 0.020 0.022 0.023 0.024 0.025 0.026 67.18 60.46 73.89 5 110 225 350 417.6 398.3 382.7 261866 209113 177598 3.9
0.019 * 0.00028353 0.021 0.023 0.024 0.026 0.027 0.028 60.29 54.26 66.32 6 115 240 380 375.9 356.2 339.6 238601 184773 152705 4.3
0.020 * 0.00031416 0.022 0.024 0.025 0.027 0.028 0.030 54.41 48.97 59.85 6 120 250 410 340.1 323.2 306.2 218304 170833 137316 4.4
0.021 * 0.00034636 0.023 0.026 0.027 0.028 0.029 0.031 49.35 44.42 54.29 6 125 265 440 306.8 292.2 279.9 192391 152705 128314 5.1
0.022 * 0.00038013 0.024 0.027 0.028 0.030 0.031 0.033 44.97 40.47 49.47 6 130 275 470 280.2 265.4 252.6 177598 137316 112776 5.5
0.023 * 0.00041548 0.025 0.028 0.029 0.031 0.032 0.034 41.14 37.03 45.26 7 145 290 470 257.0 244.0 232.8 164447 128314 106045 6.0
0.024 * 0.00045239 0.026 0.029 0.030 0.032 0.033 0.035 37.79 34.01 41.56 7 145 290 470 236.5 225.1 215.3 152705 120169 99899 6.5
0.025 * 0.00049087 0.028 0.031 0.032 0.034 0.035 0.037 34.82 31.34 38.31 7 150 300 470 215.5 205.4 196.7 132701 106045 89107 7.0
0.027 * 0.00057256 0.030 0.033 0.034 0.036 0.037 0.040 29.86 26.87 32.84 7 165 315 510 185.6 177.6 169.5 116385 94272 77910 8.0
0.028 * 0.00061575 0.031 0.034 0.035 0.038 0.039 0.042 27.76 24.99 30.54 7 170 325 530 172.9 164.7 156.4 109333 86683 70406 8.5
0.030 * 0.00070686 0.033 0.037 0.038 0.041 0.042 0.044 24.18 21.76 26.60 8 180 350 560 150.3 142.8 136.9 94272 74016 62457 9.6
0.032 * 0.00080425 0.035 0.039 0.040 0.043 0.044 0.047 21.25 19.13 23.38 8 190 375 590 132.6 126.4 120.8 84356 67053 55782 10.8
0.034 * 0.00090792 0.037 0.041 0.042 0.046 0.047 0.050 18.83 17.13 20.52 8 210 400 620 117.8 112.1 106.9 75926 59650 49095 12.0
0.036 * 0.0010179 0.040 0.044 0.045 0.049 0.050 0.053 16.79 15.28 18.31 8 225 425 650 104.4 99.57 95.18 65466 52278 43541 13.2
0.038 * 0.0011341 0.042 0.046 0.047 0.051 0.052 0.055 15.07 13.72 16.43 10 240 450 680 93.97 89.87 86.14 59650 48098 40347 14.5
0.040 * 0.0012566 0.044 0.049 0.050 0.054 0.055 0.058 13.60 12.38 14.83 10 250 475 710 84.68 80.81 77.61 53409 42708 36176 15.9
0.043 * 0.0014522 0.047 0.052 0.053 0.058 0.059 0.063 11.77 10.71 12.83 12 265 520 710 73.55 70.15 67.01 47131 37491 31035 18.0
0.045 * 0.0015904 0.050 0.055 0.056 0.061 0.062 0.066 10.75 9.781 11.72 12 275 550 710 66.82 63.85 61.10 41899 33745 28194 19.4
0.048 * 0.0018096 0.053 0.059 0.060 0.064 0.065 0.069 9.447 8.596 10.30 14 290 580 780 58.73 56.28 54.22 36825 30042 25726 21.7
0.050 * 0.0019635 0.055 0.060 0.061 0.066 0.067 0.072 8.706 7.922 9.489 14 300 600 830 54.42 52.26 50.08 34929 28640 23908 23.2
0.053 * 0.0022062 0.058 0.064 0.065 0.070 0.071 0.076 7.748 7.051 8.446 15 315 625 860 48.42 46.45 44.62 31035 25346 21377 25.6
0.056 * 0.0024630 0.062 0.067 0.068 0.074 0.075 0.079 6.940 6.316 7.565 15 325 650 890 43.36 41.69 40.14 27759 22909 19478 28.2
0.060 * 0.0028274 0.066 0.072 0.073 0.079 0.080 0.085 6.046 5.502 6.590 16 355 680 960 37.79 36.33 34.97 24256 19994 16967 31.7
0.063 * 0.0031172 0.069 0.076 0.077 0.083 0.084 0.088 5.484 4.990 5.977 16 375 700 1020 34.27 32.92 31.83 21971 18044 15614 34.4
0.067 ±0.003 0.0035257 0.074 0.080 0.081 0.088 0.089 0.091 4.848 4.412 5.285 17 400 700 1060 30.31 29.19 28.36 19478 16173 14257 38
0.070 ±0.003 0.0038485 0.077 0.083 0.084 0.090 0.091 0.096 4.442 4.042 4.842 17 425 700 1100 27.83 26.91 26.06 18044 15257 13210 41
0.071 ±0.003 0.0039592 0.078 0.084 0.085 0.091 0.092 0.096 4.318 3.929 4.706 17 425 700 1100 27.07 26.19 25.43 17601 14913 13070 42
0.075 ±0.003 0.0044179 0.082 0.089 0.090 0.095 0.096 0.102 3.869 3.547 4.235 17 425 765 1140 24.26 23.52 22.82 15797 13497 11783 46
0.080 ±0.003 0.0050265 0.087 0.094 0.095 0.101 0.102 0.108 3.401 3.133 3.703 17 425 850 1200 21.39 20.73 20.11 14100 12024 10475 52
0.085 ±0.003 0.0056745 0.093 0.100 0.101 0.107 0.108 0.114 3.012 2.787 3.265 18 465 875 1250 18.92 18.37 17.86 12401 10677 9373 57
0.090 ±0.003 0.0063617 0.098 0.105 0.106 0.113 0.114 0.120 2.687 2.495 2.900 18 500 900 1300 16.92 16.43 15.96 11209 9631 8436 63
0.095 ±0.003 0.0070882 0.103 0.111 0.112 0.119 0.120 0.126 2.412 2.247 2.594 19 500 925 1350 15.19 14.75 14.35 10087 8657 7633 69
0.100 ±0.003 0.0078540 0.108 0.117 0.118 0.125 0.126 0.132 2.176 2.034 2.333 19 500 950 1400 13.72 13.31 12.97 9125 7823 6940 75
0.106 ±0.003 0.0088247 0.115 0.123 0.124 0.132 0.133 0.140 1.937 1.816 2.069 20 1200 2650 3800 12.22 11.88 11.56 8155 7049 6198 83
0.110 ±0.003 0.0095033 0.119 0.128 0.129 0.137 0.138 0.145 1.799 1.690 1.917 20 1300 2700 3900 11.34 11.03 10.74 7572 6529 5768 88
0.112 ±0.003 0.0098520 0.121 0.130 0.131 0.139 0.140 0.147 1.735 1.632 1.848 20 1300 2700 3900 10.95 10.65 10.37 7332 6337 5608 91
0.118 ±0.003 0.010936 0.128 0.136 0.137 0.145 0.146 0.154 1.563 1.474 1.660 20 1400 2750 4000 9.870 9.626 9.379 6628 5809 5133 99
0.120 ±0.003 0.011310 0.130 0.138 0.139 0.148 0.149 0.157 1.511 1.426 1.604 20 1500 2800 4100 9.550 9.305 9.057 6431 5608 4933 102
0.125 ±0.003 0.012272 0.135 0.144 0.145 0.154 0.155 0.163 1.393 1.317 1.475 20 1500 2800 4100 8.803 8.575 8.356 5934 5167 4568 110
0.130 ±0.003 0.013273 0.141 0.150 0.151 0.160 0.161 0.169 1.288 1.220 1.361 21 1550 2900 4150 8.131 7.928 7.733 5455 4776 4242 118
0.132 ±0.003 0.013685 0.143 0.152 0.153 0.162 0.163 0.171 1.249 1.184 1.319 21 1550 2900 4150 7.891 7.697 7.511 5308 4655 4141 121
0.140 ±0.003 0.015394 0.151 0.160 0.161 0.171 0.172 0.181 1.110 1.055 1.170 21 1600 3000 4200 7.030 6.860 6.687 4776 4191 3707 133
0.150 ±0.003 0.017671 0.162 0.171 0.172 0.182 0.183 0.193 0.9673 0.9219 1.0159 22 1650 3100 4300 6.125 5.987 5.840 4166 3686 3267 150
0.160 ±0.003 0.020106 0.172 0.182 0.183 0.194 0.195 0.205 0.8502 0.8122 0.8906 22 1700 3200 4400 5.390 5.265 5.139 3686 3250 2887 168
0.170 ±0.003 0.022698 0.183 0.194 0.195 0.205 0.206 0.217 0.7531 0.7211 0.7871 23 1700 3250 4550 4.771 4.667 4.561 3250 2887 2582 186
0.180 ±0.003 0.025447 0.193 0.204 0.205 0.217 0.218 0.229 0.6718 0.6444 0.7007 23 1700 3300 4700 4.263 4.168 4.072 2931 2594 2312 206
0.190 ±0.003 0.028353 0.204 0.216 0.217 0.228 0.229 0.240 0.6029 0.5794 0.6278 24 1750 3400 4900 3.823 3.743 3.664 2619 2333 2100 226
0.200 ±0.003 0.031416 0.214 0.226 0.227 0.239 0.240 0.252 0.5441 0.5237 0.5657 24 1800 3500 5100 3.456 3.384 3.312 2386 2127 1908 247
0.212 ±0.003 0.035299 0.227 0.240 0.241 0.254 0.255 0.268 0.4843 0.4669 0.5026 24 1850 3600 5150 3.075 3.010 2.944 2118 1885 1689 274
0.224 ±0.003 0.039408 0.239 0.252 0.253 0.266 0.267 0.280 0.4338 0.4188 0.4495 24 1900 3700 5200 2.759 2.704 2.648 1916 1715 1544 302
0.236 ±0.004 0.043744 0.253 0.267 0.268 0.283 0.284 0.298 0.3908 0.3747 0.4079 25 2000 3800 5350 2.481 2.429 2.376 1708 1522 1364 331
0.250 ±0.004 0.049087 0.267 0.281 0.282 0.297 0.298 0.312 0.3482 0.3345 0.3628 25 2100 3900 5500 2.215 2.171 2.127 1538 1378 1241 366
0.265 ±0.004 0.055155 0.283 0.297 0.298 0.314 0.315 0.330 0.3099 0.2982 0.3223 26 2150 3950 5650 1.972 1.934 1.895 1373 1233 1110 406
0.280 ±0.004 0.061575 0.298 0.312 0.313 0.329 0.330 0.345 0.2776 0.2676 0.2882 26 2200 4000 5800 1.769 1.737 1.704 1241 1121 1014 448
0.300 ±0.004 0.070686 0.319 0.334 0.335 0.352 0.353 0.369 0.2418 0.2335 0.2506 26 2200 4050 5950 1.542 1.514 1.485 1083 979 886 507
0.315 ±0.004 0.077931 0.334 0.349 0.350 0.367 0.368 0.384 0.2193 0.2121 0.2270 26 2200 4100 6100 1.400 1.376 1.351 990 899 817 553
0.335 ±0.004 0.088141 0.355 0.372 0.373 0.391 0.392 0.408 0.1939 0.1878 0.2004 27 2250 4200 6250 1.238 1.216 1.195 874 791 722 618
0.355 ±0.004 0.098980 0.375 0.392 0.393 0.411 0.412 0.428 0.1727 0.1674 0.1782 27 2300 4300 6400 1.104 1.086 1.068 785 715 655 687
0.375 ±0.005 0.11045 0.396 0.414 0.415 0.434 0.435 0.453 0.1548 0.1494 0.1604 27 2300 4350 6500 0.989 0.973 0.957 704 641 586 759
0.400 ±0.005 0.12566 0.421 0.439 0.440 0.459 0.460 0.478 0.1360 0.1316 0.1407 27 2300 4400 6600 0.871 0.858 0.844 625 572 525 854
0.425 ±0.005 0.14186 0.447 0.466 0.467 0.488 0.489 0.508 0.1205 0.1167 0.1244 28 2300 4400 6700 0.772 0.760 0.748 554 506 465 954
0.450 ±0.005 0.15904 0.472 0.491 0.492 0.513 0.514 0.533 0.1075 0.1042 0.1109 28 2300 4400 6800 0.689 0.679 0.669 498 457 421 1060
0.475 ±0.005 0.17721 0.499 0.519 0.520 0.541 0.542 0.562 0.09646 0.09366 0.09938 28 2350 4500 6900 0.618 0.609 0.601 446 410 379 1170
0.500 ±0.005 0.19635 0.524 0.544 0.545 0.566 0.567 0.587 0.08706 0.08462 0.08959 28 2400 4600 7000 0.559 0.551 0.543 405 374 347 1287

* Resistance tolerance is binding.

* * Diameters ≤ 0.100 mm measured using cylinder method, diameters > 0,100 mm measured using twist method.

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Asia JIS C3202

Technical Data for Enamelled Copper Wire by Size according to JIS C3202

Minimum Insulation and Max Outer Diameter Breakdown Voltage acc. to JIS ** Length of 1kg of enamelled wire Filling Factor number of enamelled wires/cm²
Resistance at 20 °C Class 0 Class 1 Class 2 Class 3 Elongation acc. to JIS Class 0 Class 1 Class 2 Class 3 Class 0 Class 1 Class 2 Class 3 Class 0 Class 1 Class 2 Class 3 Winding Tension
Nominal
Diameter
Bare Wire
Tolerance *
section nom max * max * ins.thickn. max dia. ins.thickn. max dia. ins.thickn. max dia. ins.thickn. max dia. min min min min min approx. approx. approx. approx. max
Class2/Class3 Class1/Class0 Class2/Class3 Class1/Class0
[mm] [mm] [mm] [mm²] [Ohm/km] [Ohm/km] [Ohm/km] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [%] [V] [V] [V] [V] [km] [km] [km] [km] [n] [n] [n] [n] [cN]
0.012     0.000113097 157162                                   847.9 900.5     377087 480678 2.0
0.014     0.000153938 115466                                   638.1 671.2     303702 377087 2.5
0.016     0.000201062 88404                                   497.3 519.4     249828 303702 3.2
0.018     0.000254469 69850                                   398.3 413.8     209113 249828 3.9
0.019     0.000283529 62691                                   356.2 372.6     184773 228114 4.3
0.020 ±0.002   0.000314159 56578 69850           0.003 0.030 0.002 0.028 3     100 40     311.9 323.2     147300 170833 4.7
0.021 ±0.002   0.000346361 51318 62691           0.003 0.032 0.002 0.030 5     120 60     282.4 292.2     132701 152705 5.1
0.022 ±0.002   0.000380133 46759 56578           0.003 0.033 0.002 0.031 5     120 60     259.0 267.6     124142 142176 5.5
0.023 ±0.002   0.000415476 42781 51318           0.003 0.035 0.002 0.032 5     120 60     236.6 245.9     112776 132701 6.0
0.024 ±0.002   0.000452389 39291 46759           0.003 0.036 0.002 0.033 5     120 60     218.5 226.8     106045 124142 6.5
0.025 ±0.002   0.000490874 36210 42780           0.003 0.037 0.002 0.034 5     120 60     202.5 209.8     99899 116385 7.0
0.027 ±0.002   0.000572555 31044 36210           0.003 0.040 0.002 0.037 5     150 70     174.1 179.9     86683 99899 8.0
0.028 ±0.002   0.000615752 28867 33478           0.003 0.042 0.002 0.038 5     150 70     161.6 167.8     79974 94272 8.5
0.030 ±0.002   0.000706858 25146 28870           0.003 0.044 0.002 0.040 5     150 70   136.1 142.0 147.0   61029 72177 84356 9.6
0.032 ±0.002   0.000804248 22101 25146           0.003 0.047 0.002 0.043 7     200 100   120.2 125.0 129.2   54576 63935 74016 10.8
0.034 ±0.002   0.000907920 19577 22101           0.003 0.049 0.002 0.045 7     200 100   107.4 111.5 115.0   50123 58317 67053 12.0
0.036 ±0.002   0.00101788 17462 19577           0.003 0.052 0.002 0.048 7     200 100   96.64 99.57 102.5   46193 52278 59650 13.2
0.038 ±0.002   0.00113411 15673 17462           0.003 0.054 0.002 0.050 7     200 100   87.38 89.87 92.34   42708 48098 54576 14.5
0.040 ±0.002   0.00125664 14145 15670           0.003 0.056 0.002 0.052 7     200 100   79.39 81.52 83.63   39603 44399 50123 15.9
0.043 ±0.003   0.00145220 12240 14145           0.004 0.061 0.003 0.056 10           68.15 69.87 71.86   33175 36825 41899 18.0
0.045 ±0.003   0.00159043 11176 12830           0.004 0.064 0.003 0.058 10           62.35 63.85 65.83   30533 33745 38880 19.4
0.048 ±0.003   0.00180956 9823 11176           0.004 0.067 0.003 0.062 10           55.25 56.49 57.92   27759 30533 34329 21.7
0.050 ±0.003   0.00196350 9053 10240           0.004 0.069 0.003 0.064 10     950 700 46.46 50.08 52.26 53.52 18272 23908 28640 32079 23.2
0.053 ±0.003   0.00220618 8057 9053           0.004 0.073 0.003 0.068 10     950 700 41.88 44.62 46.61 47.67 16967 21377 25726 28640 25.6
0.056 ±0.003   0.00246301 7217 8057           0.004 0.076 0.003 0.071 10     950 700 37.69 40.27 41.95 42.85 15434 19733 23568 26114 28.2
0.060 ±0.003   0.00282743 6286 6966           0.004 0.081 0.003 0.075 10     950 700 33.28 35.18 36.65 37.48 14100 17386 20807 23235 31.7
0.063 ±0.003   0.00311725 5644 6222           0.004 0.084 0.003 0.078 10     950 700 30.29 32.10 33.37 34.09 12932 16173 19227 21377 34.4
0.067 ±0.003   0.00352565 4990 5469           0.004 0.088 0.003 0.082 10     950 700 27.00 28.59 29.64 30.24 11783 14745 17386 19227 38
0.070 ±0.003   0.00384845 4572 4990           0.004 0.091 0.003 0.085 10     950 700 24.86 26.25 27.24 27.76 10992 13644 16173 17821 41
0.071 ±0.003   0.00395919 4444 4844           0.005 0.093 0.003 0.086 10     1100 700 24.03 25.43 26.32 27.01 10475 13070 15257 17386 42
0.075 ±0.003   0.00441786 3982 4321           0.005 0.098 0.003 0.091 10     1100 700 21.69 22.88 23.63 24.21 9631 11903 13794 15614 46
0.080 ±0.003   0.00502655 3500 3778           0.005 0.103 0.003 0.097 10     1100 700 18.96 20.20 20.86 21.30 8294 10677 12401 13794 52
0.085 ±0.003   0.00567450 3100 3331           0.005 0.108 0.003 0.102 10     1100 700 16.82 17.90 18.56 18.92 7391 9458 11209 12401 57
0.090 ±0.003   0.00636173 2765 2959           0.005 0.113 0.003 0.107 10     1100 700 15.12 16.02 16.61 16.92 6781 8582 10182 11209 63
0.095 ±0.003   0.00708822 2482 2647           0.005 0.119 0.003 0.113 15     1100 700 13.64 14.41 14.93 15.19 6198 7759 9206 10087 69
0.100 ±0.003 ±0.008 0.00785398 2240 2381 2647 0.016 0.156 0.009 0.140 0.005 0.125 0.003 0.118 15 3500 2000 1100 700 12.29 12.97 13.49 13.74 5569 6940 8365 9206 75
0.106 ±0.003 ±0.008 0.00882473 1994 2111 2332 0.016 0.162 0.009 0.146 0.005 0.131 0.003 0.124 15 3500 2000 1100 700 11.04 11.61 12.05 12.25 5133 6337 7572 8294 83
0.110 ±0.003 ±0.008 0.00950332 1851 1957 2153 0.016 0.166 0.009 0.150 0.005 0.135 0.003 0.128 15 3500 2000 1100 700 10.31 10.82 11.21 11.39 4869 5977 7104 7759 88
0.112 ±0.003 ±0.008 0.00985203 1786 1885 2071 0.017 0.172 0.010 0.154 0.006 0.138 0.004 0.130 15 3750 2200 1300 700 9.873 10.39 10.78 10.97 4568 5647 6729 7391 91
0.120 ±0.003 ±0.008 0.0113097 1556 1636 1786 0.017 0.180 0.010 0.162 0.006 0.147 0.004 0.139 15 3750 2200 1300 850 8.689 9.110 9.409 9.563 4141 5065 5934 6480 102
0.125 ±0.003 ±0.008 0.0122718 1434 1505 1636 0.017 0.185 0.010 0.167 0.006 0.152 0.004 0.144 15 3750 2200 1300 850 8.054 8.426 8.690 8.826 3904 4745 5531 6020 110
0.130 ±0.003 ±0.008 0.0132732 1325 1389 1505 0.017 0.190 0.010 0.172 0.006 0.157 0.004 0.149 15 3750 2200 1300 850 7.485 7.815 8.050 8.171 3686 4455 5167 5608 118
0.140 ±0.003 ±0.008 0.0153938 1143 1193 1286 0.017 0.200 0.010 0.182 0.006 0.167 0.004 0.159 15 3750 2200 1300 850 6.514 6.778 6.965 7.062 3302 3949 4539 4901 133
0.150 ±0.003 ±0.008 0.0176715 995.6 1037 1111 0.017 0.210 0.010 0.192 0.006 0.177 0.004 0.169 15 3750 2200 1300 850 5.719 5.934 6.086 6.164 2976 3525 4020 4320 150
0.160 ±0.003 ±0.008 0.0201062 875.0 908.8 969.5 0.018 0.222 0.011 0.204 0.007 0.189 0.005 0.181 15 3750 2200 1300 850 5.039 5.216 5.341 5.406 2644 3100 3506 3749 168
0.170 ±0.003 ±0.008 0.0226980 775.1 803.2 853.5 0.018 0.232 0.011 0.214 0.007 0.199 0.005 0.191 15 3750 2200 1300 850 4.492 4.639 4.744 4.797 2408 2802 3149 3356 186
0.180 ±0.003 ±0.008 0.0254469 691.4 715.0 757.2 0.019 0.246 0.012 0.226 0.008 0.211 0.005 0.202 15 3800 2400 1600 1000 4.006 4.138 4.226 4.282 2146 2498 2789 3006 206
0.190 ±0.003 ±0.008 0.0283529 620.5 640.6 676.2 0.019 0.256 0.012 0.236 0.008 0.221 0.005 0.212 15 3800 2400 1600 1000 3.615 3.726 3.801 3.849 1972 2281 2534 2721 226
0.200 ±>0.003 ±0.008 0.0314159 560.0 577.2 607.6 0.019 0.266 0.012 0.246 0.008 0.231 0.005 0.222 15 3800 2400 1600 1000 3.278 3.373 3.437 3.478 1819 2091 2312 2475 247
0.210 ±0.003 ±0.008 0.0346361 507.9 522.8 549.0 0.019 0.276 0.012 0.256 0.008 0.241 0.005 0.232 15 3800 2400 1600 1000 2.986 3.068 3.123 3.159 1682 1924 2118 2261 269
0.220 ±0.004 ±0.008 0.0380133 462.8 480.1 498.4 0.019 0.286 0.012 0.266 0.008 0.252 0.005 0.243 15 3800 2400 1600 1000 2.731 2.802 2.848 2.879 1561 1776 1940 2065 291
0.230 ±0.004 ±0.008 0.0415476 423.4 438.6 454.5 0.020 0.298 0.013 0.278 0.009 0.264 0.006 0.255 15 3800 2400 1600 1000 2.500 2.563 2.603 2.630 1432 1620 1762 1870 315
0.240 ±0.004 ±0.008 0.0452389 388.9 402.2 416.2 0.020 0.308 0.013 0.288 0.009 0.274 0.006 0.265 15 3800 2400 1600 1000 2.304 2.359 2.394 2.418 1336 1505 1632 1728 340
0.250 ±0.004 ±0.008 0.0490874 358.4 370.2 382.5 0.020 0.318 0.013 0.298 0.009 0.284 0.006 0.275 15 3800 2400 1600 1000 2.129 2.178 2.209 2.230 1250 1402 1516 1602 366
0.260 ±0.004 ±0.010 0.0530929 331.4 341.8 358.4 0.020 0.330 0.013 0.310 0.009 0.294 0.006 0.285 15 3800 2400 1600 1000 1.972 2.015 2.045 2.064 1164 1300 1412 1489 392
0.270 ±0.004 ±0.010 0.0572555 307.3 316.6 331.4 0.020 0.340 0.013 0.320 0.009 0.304 0.006 0.295 15 3800 2400 1600 1000 1.833 1.872 1.899 1.915 1093 1217 1318 1387 419
0.280 ±0.004 ±0.010 0.0615752 285.7 294.1 307.3 0.020 0.350 0.013 0.330 0.009 0.314 0.006 0.305 15 3800 2400 1600 1000 1.709 1.743 1.767 1.782 1029 1142 1233 1296 448
0.290 ±0.004 ±0.010 0.0660520 266.4 273.9 285.7 0.020 0.360 0.013 0.340 0.009 0.324 0.006 0.315 20 3800 2400 1600 1000 1.597 1.628 1.649 1.663 970 1073 1156 1213 476
0.300 ±0.005 ±0.010 0.0706858 245.6 254.0 262.9 0.021 0.374 0.014 0.352 0.010 0.337 0.007 0.327 20 4200 2800 2000 1400 1.490 1.520 1.539 1.552 901 999 1070 1124 507
0.320 ±0.005 ±0.010 0.0804248 215.9 222.8 230.0 0.021 0.394 0.014 0.372 0.010 0.357 0.007 0.347 20 4200 2800 2000 1400 1.315 1.339 1.355 1.365 808 891 951 996 568
0.350 ±0.005 ±0.010 0.0962113 180.5 185.7 191.2 0.021 0.424 0.014 0.402 0.010 0.387 0.007 0.377 20 4200 2800 2000 1400 1.105 1.123 1.135 1.143 694 759 806 841 668
0.370 ±0.005 ±0.010 0.107521 161.5 165.9 170.6 0.022 0.446 0.014 0.424 0.010 0.407 0.007 0.397 20 4200 2800 2000 1400 0.9898 1.006 1.017 1.024 625 684 727 757 740
0.400 ±0.005 ±0.010 0.125664 138.2 141.7 145.3 0.023 0.480 0.015 0.456 0.011 0.439 0.007 0.429 20 4200 2800 2000 1400 0.8482 0.8620 0.8706 0.8767 539 588 623 650 854
0.425 ±0.006 ±0.010 0.141863 122.4 125.9 128.4 0.024 0.507 0.016 0.483 0.011 0.465 0.007 0.454 20 4200 2800 2000 1400 0.7525 0.7640 0.7720 0.7774 481 523 555 579 954
0.450 ±0.006 ±0.010 0.159043 109.2 112.1 114.2 0.024 0.532 0.016 0.508 0.011 0.490 0.007 0.479 20 4200 2800 2000 1400 0.6730 0.6827 0.6895 0.6940 435 471 499 519 1060
0.475 ±0.006 ±0.010 0.177205 97.30 99.80 101.5 0.025 0.560 0.017 0.535 0.012 0.517 0.008 0.506 20 4500 2050 2150 1400 0.6045 0.6130 0.6187 0.6225 392 424 447 465 1170
0.500 ±0.006 ±0.010 0.196350 87.81 89.95 91.43 0.025 0.586 0.017 0.560 0.012 0.542 0.008 0.531 20 4500 3050 2150 1450 0.5467 0.5541 0.5590 0.5623 358 386 407 421 1287

* The Tolerances refer to Class 2 and 3 only.

** Diameters ≤ 0.050 mm measured using cylinder method, diameters > 0.050 mm measured using twist method.

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America MW1000C (inch)

Technical Data acc. to NEMA MW1000C (inch)

All dimensional tolerances based on NEMA MW1000 Revision 1997
Conductor (Bare Wire) Enamelled Copper Wire (overall diameter) Resistance at 20°C min. breakdown Voltage Cylinder Method Length of 1 pound of wire Filling Factor of enamelled wires
Diameter Section Area Single Build Heavy Build Triple Build Nom. Min. Max. Min. Elong Single Heavy Triple Single Heavy Triple Single Heavy Triple max winding tension
AWG min. [inches] nom. [inches] max. [inches] [in2 x 10-6 ] min. [inches] nom. [inches] max. [inches] min. [inches] nom. [inches] max. [inches] min. [inches] nom. [inches] max. [inches] [ohms/1000 ft or ohm/foot]* [%] [V] [V] [V] approx. [feet] approx. [feet] approx. [feet] [wires/in2] [wires/in2] [wires/in2] [grams]
24.0 0.01990 0.02010 0.02020 317.3 0.02090 0.02130 0.02170 0.02180 0.02230 0.02270 0.02280 0.02330 0.02380 25.55 24.91 26.19 28.0 1350 2430 3250 808.3 795.6 782.7 2,545 2,322 2,127 1438
24.5 0.01880 0.01900 0.01910 283.5 0.01980 0.02020 0.02060 0.02070 0.02110 0.02150 0.02170 0.02216 0.02260 28.60 27.86 29.34 28.0 1340 2400 3210 903.6 890.1 873.9 2,830 2,594 2,352 1288
25.0 0.01770 0.01790 0.01800 251.6 0.01860 0.01900 0.01940 0.01950 0.01990 0.02030 0.02040 0.02090 0.02140 32.24 31.37 33.10 28.0 1320 2370 3170 1,019 1,002 984 3,199 2,916 2,644 1143
25.5 0.01670 0.01690 0.01700 224.3 0.01760 0.01800 0.01840 0.01850 0.01890 0.01930 0.01940 0.01990 0.02040 36.18 35.17 37.19 27.5 1300 2340 3130 1,141 1,122 1,100 3,564 3,233 2,916 1016
26.0 0.01570 0.01590 0.01600 198.6 0.01660 0.01700 0.01730 0.01740 0.01780 0.01820 0.01830 0.01880 0.01930 40.89 39.71 42.07 27.0 1290 2310 3090 1,288 1,267 1,241 3,996 3,645 3,267 903
26.5 0.01490 0.01500 0.01510 176.7 0.01570 0.01610 0.01650 0.01650 0.01690 0.01730 0.01740 0.01787 0.01830 45.65 44.58 46.71 27.0 1270 2280 3040 1,445 1,421 1,390 4,455 4,043 3,616 803
27.0 0.01410 0.01420 0.01430 158.4 0.01490 0.01530 0.01560 0.01570 0.01610 0.01640 0.01650 0.01690 0.01730 50.94 49.71 52.17 27.0 1250 2250 3010 1,610 1,582 1,552 4,933 4,455 4,043 717
27.5 0.01330 0.01340 0.01350 141.0 0.01410 0.01450 0.01480 0.01490 0.01520 0.01560 0.01570 0.01608 0.01650 57.20 55.78 58.63 26.5 1240 2220 2970 1,806 1,776 1,737 5,493 4,998 4,466 640
28.0 0.01250 0.01260 0.01270 124.7 0.01330 0.01370 0.01400 0.01410 0.01440 0.01470 0.01480 0.01520 0.01560 64.70 63.02 66.37 26.0 1220 2190 2930 2,039 2,003 1,961 6,153 5,569 4,998 567
28.5 0.01180 0.01190 0.01200 111.2 0.01260 0.01300 0.01330 0.01340 0.01370 0.01400 0.01410 0.01450 0.01490 72.54 70.59 74.48 26.0 1200 2160 2890 2,282 2,239 2,189 6,833 6,153 5,493 503
29.0 0.01120 0.01130 0.01140 100.3 0.01190 0.01230 0.01260 0.01270 0.01300 0.01330 0.01340 0.01380 0.01420 80.45 78.22 82.68 26.0 1190 2140 2850 2,534 2,484 2,425 7,633 6,833 6,064 454
29.5 0.01050 0.01060 0.01070 88.25 0.01120 0.01160 0.01190 0.01200 0.01230 0.01260 0.01270 0.01310 0.01350 91.43 88.79 94.07 25.5 1170 2110 2810 2,875 2,813 2,742 8,582 7,633 6,729 399
30.0 0.00990 0.01000 0.01010 78.54 0.01060 0.01090 0.01120 0.01130 0.01160 0.01190 0.01200 0.01240 0.01280 102.70 99.65 105.80 25.0 1190 2110 2820 3,234 3,162 3,077 9,720 8,582 7,511 358
30.5 0.00940 0.00950 0.00960 70.88 0.01010 0.01040 0.01060 0.01080 0.01110 0.01140 0.01150 0.01180 0.01210 113.80 110.30 117.40 24.5 1190 2110 2820 3,578 3,493 3,407 10,677 9,373 8,294 322
31.0 0.00880 0.00890 0.00900 62.21 0.00940 0.00970 0.01000 0.01010 0.01050 0.01080 0.01050 0.01095 0.01140 129.70 125.50 133.90 24.0 1020 1950 2540 4,084 3,965 3,898 12,274 10,475 9,631 282
31.5 0.00830 0.00840 0.00850 55.42 0.00890 0.00920 0.00960 0.00960 0.01000 0.01030 0.01000 0.01043 0.01090 145.60 140.70 150.50 24.0 1020 1950 2540 4,576 4,435 4,358 13,644 11,548 10,616 251
32.0 0.00790 0.00800 0.00810 50.27 0.00850 0.00880 0.00910 0.00910 0.00950 0.00980 0.00950 0.00990 0.01030 160.60 154.90 166.20 24.0 1020 1790 2400 5,038 4,895 4,812 14,913 12,796 11,783 228
32.5 0.00740 0.00750 0.00760 44.18 0.00800 0.00830 0.00860 0.00860 0.00900 0.00930 0.00900 0.00938 0.00980 182.70 176.00 189.40 23.5 1020 1790 2400 5,720 5,546 5,450 16,763 14,257 13,125 200
33.0 0.00700 0.00710 0.00720 39.59 0.00750 0.00780 0.00810 0.00810 0.00850 0.00880 0.00840 0.00880 0.00920 203.90 196.10 211.70 23.0 850 1620 2120 6,399 6,194 6,105 18,981 15,984 14,913 180
33.5 0.00660 0.00670 0.00680 35.26 0.00710 0.00740 0.00770 0.00770 0.00800 0.00830 0.00800 0.00835 0.00870 229.00 219.80 238.10 22.5 850 1620 2120 7,172 6,963 6,840 21,089 18,044 16,563 160
34.0 0.00620 0.00630 0.00640 31.17 0.00670 0.00700 0.00720 0.00720 0.00750 0.00780 0.00750 0.00785 0.00820 259.00 248.20 269.80 22.0 850 1460 1980 8,094 7,885 7,736 23,568 20,530 18,740 142
34.5 0.00580 0.00590 0.00600 27.34 0.00630 0.00660 0.00680 0.00680 0.00710 0.00740 0.00710 0.00745 0.00780 295.30 282.40 308.30 21.5 850 1460 1980 9,206 8,951 8,770 26,511 22,909 20,807 124
35.0 0.00550 0.00560 0.00570 24.63 0.00590 0.00620 0.00640 0.00640 0.00670 0.00700 0.00670 0.00705 0.00740 327.90 312.90 342.80 21.0 680 1460 1830 10,257 9,959 9,747 30,042 25,726 23,235 112
35.5 0.00520 0.00530 0.00540 22.06 0.00560 0.00590 0.00610 0.00610 0.00640 0.00670 0.00640 0.00673 0.00710 366.10 348.60 383.50 20.5 680 1460 1830 11,429 11,077 10,841 33,175 28,194 25,497 100
36.0 0.00490 0.00500 0.00510 19.635 0.00530 0.00560 0.00580 0.00570 0.00600 0.00630 0.00600 0.00635 0.00670 411.40 390.80 431.90 20.0 680 1300 1690 12,813 12,478 12,180 36,825 32,079 28,640 89
36.5 0.00460 0.00470 0.00480 17.349 0.00500 0.00530 0.00550 0.00540 0.00570 0.00600 0.00570 0.00603 0.00640 465.70 441.20 490.10 20.0 680 1300 1690 14,465 14,060 13,722 41,112 35,544 31,760 78
37.0 0.00440 0.00450 0.00460 15.904 0.00470 0.00500 0.00520 0.00520 0.00550 0.00570 0.00540 0.00570 0.00600 508.00 480.40 535.70 20.0 680 1140 1550 15,865 15,288 15,055 46,193 38,176 35,544 72
37.5 0.00410 0.00420 0.00430 13.854 0.00440 0.00470 0.00500 0.00490 0.00520 0.00540 0.00510 0.00540 0.00570 583.40 549.80 617.00 19.5 680 1140 1550 18,165 17,455 17,167 52,278 42,708 39,603 63
38.0 0.00390 0.00400 0.00410 12.566 0.00420 0.00450 0.00470 0.00460 0.00490 0.00510 0.00480 0.00510 0.00540 643.30 604.70 681.90 19.0 500 950 1400 19,989 19,331 18,998 57,029 48,098 44,399 57
38.5 0.00360 0.00370 0.00380 10.752 0.00390 0.00420 0.00440 0.00430 0.00460 0.00480 0.00450 0.00480 0.00510 752.10 703.90 800.20 18.5 500 950 1400 23,284 22,451 22,030 65,466 54,576 50,123 49
39.0 0.00340 0.00350 0.00360 9.6211 0.00360 0.00390 0.00410 0.00400 0.00430 0.00450 0.00420 0.00450 0.00480 840.70 784.30 897.10 18.0 500 900 1300 26,198 25,217 24,720 75,926 62,457 57,029 44
39.5 0.00320 0.00330 0.00340 8.5530 0.00340 0.00370 0.00390 0.00380 0.00400 0.00430 0.00400 0.00428 0.00460 946.10 879.30 1013.00 17.5 500 900 1300 29,404 28,527 27,697 84,356 72,177 63,042 39
40.0 0.00300 0.00310 0.00320 7.5477 0.00320 0.00350 0.00370 0.00360 0.00380 0.00400 0.00380 0.00405 0.00430 1073.00 992.70 1152.00 17.0 425 850 1200 33,236 32,175 31,281 94,272 79,974 70,406 34
40.5 0.00290 0.00300 0.00310 7.0686 0.00310 0.00330 0.00350 0.00350 0.00370 0.00380 0.00370 0.00390 0.00410 1145.00 1058.00 1233.00 17.0 425 850 1200 35,824 34,267 33,478 106,045 84,356 75,926 32
41.0 0.00270 0.00280 0.00290 6.1575 0.00290 0.00310 0.00330 0.00320 0.00340 0.00360 0.00340 0.00365 0.00390 1316.00 1209.00 1423.00 17.0 425 700 1100 41,030 39,595 38,382 120,169 99,899 86,683 28
41.5 0.00250 0.00260 0.00270 5.3093 0.00270 0.00290 0.00320 0.00300 0.00320 0.00340 0.00320 0.00345 0.00370 1527.00 1394.00 1659.00 16.5 425 700 1100 47,458 45,662 44,145 137,316 112,776 97,024 24
42.0 0.00240 0.00250 0.00260 4.9087 0.00260 0.00280 0.00300 0.00280 0.00300 0.00320 0.00310 0.00330 0.00350 1652.00 1504.00 1801.00 16.0 375 700 990 51,254 49,910 47,865 147,300 128,314 106,045 22
42.5 0.00230 0.00240 0.00250 4.5239 0.00250 0.00270 0.00280 0.00270 0.00290 0.00310 0.00300 0.00318 0.00340 1793.00 1626.00 1960.00 15.5 375 700 990 55,524 54,003 51,844 158,413 137,316 114,199 21
43.0 0.00210 0.00220 0.00230 3.8013 0.00230 0.00250 0.00260 0.00250 0.00270 0.00290 0.00270 0.00295 0.00320 2137.00 1922.00 2352.00 15.0 325 650 845 65,833 63,853 61,347 184,773 158,413 132,701 17
43.5 0.00200 0.00210 0.00220 3.4636 0.00220 0.00240 0.00250 0.00240 0.00260 0.00280 0.00260 0.00283 0.00310 2346.00 2100.00 2593.00 14.5 325 650 845 72,098 69,818 67,166 200,491 170,833 144,193 17
44.0 0.00190 0.00200 0.00210 3.1416 0.00210 0.00230 0.00240 0.00230 0.00250 0.00270 0.00250 0.00270 0.00290 2589.00 2305.00 2873.00 14.0 300 600 845 79,301 76,658 73,987 218,304 184,773 158,413 14
44.5 0.00180 0.00190 0.00200 2.8353 0.00197 0.00210 0.00220 0.00220 0.00233 0.00250 0.00237 0.00255 0.00273 2871.00 2541.00 3201.00 12.5 300 600 845 89,160 85,637 82,214 261,866 212,719 177,598 14
45.0 0.00169 0.00176 0.00183 2.4328 0.00179 0.00192 0.00205 0.00199 0.00215 0.00230 0.00224 0.00240 0.00255 3.348 3.080 3.616 11.0 275 550 760 104,389 99,965 95,069 313,267 249,828 200,491 11
45.5 0.00160 0.00166 0.00173 2.1642 0.00171 0.00183 0.00195 0.00191 0.00206 0.00220 0.00216 0.00231 0.00245 3.757 3.472 4.099 10.5 275 550 760 116,913 111,625 105,783 344,838 272,134 216,418 11
46.0 0.00151 0.00157 0.00164 1.9359 0.00161 0.00173 0.00185 0.00181 0.00196 0.00210 0.00206 0.00221 0.00235 4.207 3.870 4.544 10.0 250 475 690 130,722 124,468 117,560 385,856 300,611 236,446 8.8
46.5 0.00142 0.00148 0.00154 1.7203 0.00153 0.00165 0.00178 0.00173 0.00186 0.00200 0.00198 0.00210 0.00223 4.733 4.377 5.134 9.0 250 475 - 146,490 139,661 131,742 424,179 333,804 261,866 8.8
47.0 0.00135 0.00140 0.00146 1.5394 0.00145 0.00157 0.00170 0.00165 0.00177 0.00190 0.00185 0.00197 0.00210 5.291 4.868 5.714 8.0 225 425 - 163,361 155,668 147,871 468,509 368,613 297,567 7.0
47.5 0.00127 0.00132 0.00137 1.3685 0.00137 0.00148 0.00160 0.00157 0.00168 0.00180 0.00177 0.00188 0.00200 5.962 5.525 6.453 8.0 225 425 - 183,776 174,593 165,288 527,223 409,165 326,740 7.0
48.0 0.00119 0.00124 0.00129 1.2076 0.00129 0.00140 0.00150 0.00139 0.00155 0.00170 0.00159 0.00175 0.00190 6.745 6.205 7.285 8.0 190 375 - 207,724 199,422 188,205 589,198 480,678 377,087 5.5
48.5 0.00113 0.00117 0.00122 1.0751 0.00122 0.00131 0.00140 0.00132 0.00146 0.00160 0.00147 0.00164 0.00180 7.585 7.008 8.123 7.5 190 375 - 234,037 224,165 212,148 672,938 541,766 429,368 5.5
49.0 0.00107 0.00111 0.00116 0.9677 0.00117 0.00124 0.00130 0.00127 0.00139 0.00150 0.00142 0.00156 0.00170 8.417 7.744 9.090 7.0 170 325 - 260,236 248,675 235,381 751,059 597,706 474,535 4.4
49.5 0.00101 0.00105 0.00109 0.8659 0.00110 0.00117 0.00125 0.00120 0.00132 0.00145 0.00135 0.00150 0.00165 9.386 8.720 10.371 7.0 170 325 - 291,094 277,434 260,802 843,618 662,780 513,257 4.4
50.0 0.00095 0.00099 0.00103 0.7698 0.00105 0.00113 0.00120 0.00115 0.00128 0.00140 0.00125 0.00143 0.00160 10.580 9.734 11.430 7.0 150 300 - 324,561 308,186 291,640 904,400 704,851 564,736 3.5
51.0 0.00085 0.00088 0.00092 0.6082 0.00095 0.00103 0.00110 0.00105 0.00118 0.00130 0.00115 0.00133 0.00150 13.390 12.320 14.460 6.0 130 275 - 406,838 383,420 359,893 1,088,536 829,380 652,851 2.8
52.0 0.00075 0.00078 0.00081 0.4778 0.00085 0.00093 0.00100 0.00095 0.00105 0.00115 0.00105 0.00123 0.00140 17.050 15.690 18.410 6.0 120 250 - 514,055 487,112 446,674 1,335,216 1,047,463 763,321 2.2
53.0 0.00067 0.00070 0.00073 0.3848 0.00072 0.00079 0.00085 0.00077 0.00090 0.00103 - - - 21.170 19.480 22.860 5.0 110 225 - 651,926 618,008 - 1,850,390 1,425,714 - 1.7
54.0 0.00060 0.00062 0.00065 0.3019 0.00065 0.00070 0.00075 0.00070 0.00083 0.00095 - - - 26.980 24.820 29.140 - 100 200 - 830,894 773,039 - 2,356,792 1,676,337 - 1.4
55.0 0.00053 0.00055 0.00057 0.2376 0.00058 0.00064 0.00070 0.00063 0.00075 0.00087 - - - 34.280 31.540 37.020 - 100 200 - 1,043,875 973,510 - 2,819,405 2,053,028 - 1.1
56.0 0.00047 0.00049 0.00051 0.1886 0.00052 0.00059 0.00065 0.00057 0.00069 0.00081 - - - 43.190 39.730 46.650 - 90 175 - 1,297,403 1,206,656 - 3,317,519 2,425,600 - 0.9
57.0 0.00042 0.00044 0.00046 0.1521 0.00047 0.00051 0.00056 - - - - - - 54.060 49.735 58.385 - - - - 1,633,521 - 4,439,940 - - -
58.0 0.00038 0.00039 0.00041 0.1195 0.00043 0.00047 0.00051 - - - - - - 68.011 62.570 73.452 - - - - 2,047,309 - 5,227,833 - - -

* AWG 24-44.5 the unit of measure is ohms/1000 foot. AWG 45-58 the unit of measure is ohms/foot.

America MW1000C (metric)

Technical Data acc. to NEMA MW1000C (metric)

All dimensional tolerances based upon NEMA MW1000 Revision 1997
Conductor (Bare Wire) Enamelled Copper Wire (overall diameter) Resistance at 20°C min. breakdown Voltage Cylinder Method Length of 1 Kg approx. Filling Factor of enamelled wires
Diameter Section nom Single Build Heavy Build Triple Build Nom. Min. Max. Min. Elong. Single Heavy Triple Single Heavy Triple Single Heavy Triple max winding tension
AWG min. [mm] nom. [mm] max. [mm] [mm2] min. [mm] nom. [mm] max. [mm] min. [mm] nom. [mm] max. [mm] min. [mm] nom. [mm] max. [mm] [ohm/m] [ohm/m] [ohm/m] [%] [V] [V] [V] approx. [km] approx. [km] approx. [km] [wires/cm2] [wires/cm2] [wires/cm2] [grams]
24.0 0.5050 0.5110 0.5130 0.205084 0.5310 0.5410 0.5510 0.5540 0.5650 0.5770 0.5790 0.5920 0.6050 0.0838 0.0818 0.0859 28.0 1350 2430 3250 0.536 0.529 0.520 395 362 330 1,438
24.5 0.4780 0.4830 0.4850 0.183225 0.5030 0.5130 0.5220 0.5260 0.5360 0.5460 0.5520 0.5630 0.5740 0.0939 0.0914 0.0963 28.0 1340 2400 3210 0.600 0.591 0.580 439 402 364 1,288
25.0 0.4500 0.4550 0.4570 0.162597 0.4720 0.4830 0.4930 0.4950 0.5050 0.5160 0.5180 0.5310 0.5440 0.1058 0.1030 0.1086 28.0 1320 2370 3170 0.676 0.666 0.653 495 453 410 1,143
25.5 0.4240 0.4290 0.4320 0.144545 0.4480 0.4570 0.4660 0.4710 0.4800 0.4890 0.4940 0.5050 0.5170 0.1187 0.1154 0.1220 27.5 1300 2340 3130 0.759 0.747 0.733 553 501 453 1,016
26.0 0.3990 0.4040 0.4060 0.128190 0.4220 0.4310 0.4390 0.4420 0.4520 0.4620 0.4650 0.4780 0.4900 0.1342 0.1303 0.1380 27.0 1290 2310 3090 0.856 0.842 0.824 622 565 505 903
26.5 0.3780 0.3810 0.3840 0.114009 0.4000 0.4090 0.4180 0.4200 0.4300 0.4390 0.4430 0.4540 0.4650 0.1498 0.1463 0.1533 27.0 1270 2280 3040 0.960 0.944 0.924 690 625 560 803
27.0 0.3580 0.3610 0.3630 0.102354 0.3780 0.3870 0.3960 0.3990 0.4080 0.4170 0.4190 0.4290 0.4390 0.1671 0.1631 0.1711 27.0 1250 2250 3010 1.070 1.051 1.031 771 694 627 717
27.5 0.3380 0.3400 0.3430 0.090792 0.3580 0.3670 0.3760 0.3780 0.3870 0.3950 0.3990 0.4080 0.4180 0.1877 0.1830 0.1924 26.5 1240 2220 2970 1.204 1.181 1.158 857 771 694 640
28.0 0.3180 0.3200 0.3230 0.080425 0.3380 0.3470 0.3560 0.3580 0.3660 0.3730 0.3760 0.3860 0.3960 0.2123 0.2068 0.2178 26.0 1220 2190 2930 1.357 1.331 1.304 959 862 775 567
28.5 0.3000 0.3020 0.3050 0.071631 0.3200 0.3290 0.3380 0.3400 0.3480 0.3560 0.3580 0.3680 0.3780 0.2380 0.2317 0.2444 26.0 1200 2160 2890 1.521 1.491 1.458 1067 954 853 503
29.0 0.2840 0.2870 0.2900 0.064692 0.3020 0.3110 0.3200 0.3230 0.3300 0.3380 0.3400 0.3510 0.3610 0.2640 0.2567 0.2712 26.0 1190 2140 2850 1.687 1.652 1.612 1194 1060 937 454
29.5 0.2670 0.2690 0.2720 0.056832 0.2840 0.2930 0.3020 0.3050 0.3120 0.3200 0.3230 0.3330 0.3430 0.3000 0.2914 0.3086 25.5 1170 2110 2810 1.917 1.874 1.826 1345 1186 1041 399
30.0 0.2510 0.2540 0.2570 0.050671 0.2690 0.2770 0.2840 0.2870 0.2950 0.3020 0.3050 0.3150 0.3250 0.3371 0.3270 0.3472 25.0 1190 2110 2820 2.149 2.101 2.046 1505 1327 1164 358
30.5 0.2390 0.2410 0.2440 0.045617 0.2570 0.2630 0.2690 0.2740 0.2810 0.2880 0.2920 0.3000 0.3070 0.3735 0.3620 0.3851 24.5 1190 2110 2820 2.387 2.330 2.269 1670 1463 1283 322
31.0 0.2240 0.2260 0.2290 0.040115 0.2390 0.2460 0.2540 0.2570 0.2650 0.2740 0.2670 0.2780 0.2900 0.4256 0.4118 0.4394 24.0 1020 1950 2540 2.717 2.644 2.593 1908 1644 1494 282
31.5 0.2110 0.2130 0.2160 0.035633 0.2260 0.2340 0.2430 0.2440 0.2530 0.2620 0.2540 0.2650 0.2760 0.4778 0.4617 0.4939 24.0 1020 1950 2540 3.049 2.961 2.906 2109 1804 1644 251
32.0 0.2010 0.2030 0.2060 0.032365 0.2160 0.2240 0.2310 0.2310 0.2400 0.2490 0.2410 0.2510 0.2620 0.5268 0.5084 0.5452 24.0 1020 1790 2400 3.351 3.266 3.207 2302 2005 1833 228
32.5 0.1880 0.1910 0.1930 0.028652 0.2030 0.2110 0.2180 0.2180 0.2270 0.2360 0.2290 0.2380 0.2480 0.5994 0.5775 0.6214 23.5 1020 1790 2400 3.784 3.682 3.611 2594 2241 2039 200
33.0 0.1780 0.1800 0.1830 0.025447 0.1910 0.1980 0.2060 0.2060 0.2150 0.2240 0.2130 0.2240 0.2340 0.6689 0.6435 0.6944 23.0 850 1620 2120 4.267 4.138 4.068 2946 2498 2302 180
33.5 0.1680 0.1700 0.1730 0.022698 0.1800 0.1870 0.1940 0.1960 0.2030 0.2110 0.2030 0.2120 0.2210 0.7513 0.7214 0.7811 22.5 850 1620 2120 4.784 4.639 4.557 3302 2802 2569 160
34.0 0.1570 0.1600 0.1630 0.020106 0.1700 0.1770 0.1830 0.1830 0.1910 0.1980 0.1910 0.1990 0.2080 0.8498 0.8144 0.8852 22.0 850 1460 1980 5.390 5.238 5.150 3686 3166 2916 142
34.5 0.1470 0.1500 0.1520 0.017671 0.1600 0.1660 0.1730 0.1730 0.1800 0.1880 0.1800 0.1890 0.1980 0.9690 0.9266 1.0110 21.5 850 1460 1980 6.132 5.947 5.827 4191 3564 3233 124
35.0 0.1400 0.1420 0.1450 0.015837 0.1500 0.1560 0.1630 0.1630 0.1700 0.1780 0.1700 0.1790 0.1880 1.0760 1.0270 1.1250 21.0 680 1460 1830 6.860 6.642 6.501 4745 3996 3604 112
35.5 0.1320 0.1350 0.1370 0.014314 0.1420 0.1490 0.1550 0.1550 0.1620 0.1690 0.1630 0.1710 0.1790 1.2010 1.1440 1.2580 20.5 680 1460 1830 7.577 7.342 7.177 5202 4400 3949 100
36.0 0.1240 0.1270 0.1300 0.012668 0.1350 0.1410 0.1470 0.1450 0.1520 0.1600 0.1520 0.1610 0.1700 1.3500 1.2830 1.4170 20.0 680 1300 1690 8.544 8.305 8.107 5809 4998 4455 89
36.5 0.1170 0.1190 0.1220 0.011122 0.1270 0.1330 0.1400 0.1370 0.1450 0.1520 0.1450 0.1530 0.1610 1.5280 1.4480 1.6080 20.0 680 1300 1690 9.708 9.391 9.176 6529 5493 4933 78
37.0 0.1120 0.1140 0.1170 0.010207 0.1190 0.1260 0.1320 0.1320 0.1380 0.1450 0.1370 0.1450 0.1520 1.6670 1.5760 1.7580 20.0 680 1140 1550 10.62 10.26 10.05 7274 6064 5493 72
37.5 0.1040 0.1070 0.1090 0.0089920 0.1120 0.1190 0.1260 0.1240 0.1310 0.1370 0.1300 0.1370 0.1450 1.9140 1.8040 2.0240 19.5 680 1140 1550 12.03 11.59 11.37 8155 6729 6153 63
38.0 0.0990 0.1020 0.1040 0.0081713 0.1070 0.1130 0.1190 0.1170 0.1230 0.1300 0.1220 0.1300 0.1370 2.1110 1.9840 2.2370 19.0 500 950 1400 13.26 12.84 12.54 9044 7633 6833 57
38.5 0.0910 0.0940 0.0970 0.0069398 0.0990 0.1050 0.1120 0.1090 0.1160 0.1220 0.1140 0.1220 0.1300 2.4680 2.3100 2.6250 18.5 500 950 1400 15.56 14.97 14.64 10475 8582 7759 49
39.0 0.0860 0.0890 0.0910 0.0062211 0.0910 0.0980 0.1040 0.1020 0.1080 0.1140 0.1070 0.1140 0.1220 2.7590 2.5740 2.9430 18.0 500 900 1300 17.45 16.82 16.43 12024 9901 8886 44
39.5 0.0810 0.0840 0.0860 0.0055418 0.0860 0.0930 0.0990 0.0970 0.1020 0.1080 0.1020 0.1090 0.1160 3.1040 2.8860 3.3230 17.5 500 900 1300 19.55 18.87 18.34 13352 11100 9720 39
40.0 0.0760 0.0790 0.0810 0.0049017 0.0810 0.0880 0.0940 0.0910 0.0970 0.1020 0.0970 0.1030 0.1090 3.5190 3.2580 3.7810 17.0 425 850 1200 22.06 21.24 20.69 14913 12274 10885 34
40.5 0.0740 0.0760 0.0790 0.0045365 0.0790 0.0840 0.0890 0.0890 0.0930 0.0970 0.0940 0.0990 0.1040 3.7590 3.4710 4.0460 17.0 425 850 1200 23.90 22.98 22.36 16367 13352 11783 32
41.0 0.0690 0.0710 0.0740 0.0039592 0.0740 0.0790 0.0840 0.0810 0.0860 0.0910 0.0860 0.0930 0.0990 4.3170 3.9670 4.6670 17.0 425 700 1100 27.32 26.44 25.56 18504 15614 13352 28
41.5 0.0640 0.0660 0.0690 0.0034212 0.0690 0.0740 0.0800 0.0760 0.0810 0.0860 0.0810 0.0880 0.0940 5.0100 4.5760 5.4440 16.5 425 700 1100 31.53 30.44 29.33 21089 17601 14913 24
42.0 0.0610 0.0640 0.0660 0.0032170 0.0660 0.0710 0.0760 0.0710 0.0760 0.0810 0.0790 0.0840 0.0890 5.4210 4.9350 5.9070 16.0 375 700 990 33.66 32.81 31.43 22909 19994 16367 22
42.5 0.0580 0.0610 0.0640 0.0029225 0.0640 0.0670 0.0710 0.0690 0.0730 0.0770 0.0760 0.0810 0.0850 5.8850 5.3370 6.4320 15.5 375 700 990 37.18 36.00 34.41 25726 21671 17601 21
43.0 0.0530 0.0560 0.0580 0.0024630 0.0580 0.0620 0.0660 0.0640 0.0690 0.0740 0.0690 0.0750 0.0810 7.0110 6.3060 7.7160 15.0 325 650 845 43.99 42.21 40.66 30042 24256 20530 17
43.5 0.0510 0.0530 0.0560 0.0022062 0.0560 0.0600 0.0640 0.0610 0.0660 0.0710 0.0660 0.0720 0.0770 7.6990 6.8920 8.5060 14.5 325 650 845 48.72 46.91 45.08 32079 26511 22277 17
44.0 0.0480 0.0510 0.0530 0.0020428 0.0530 0.0570 0.0610 0.0580 0.0640 0.0690 0.0640 0.0690 0.0740 8.4950 7.5640 9.4250 14.0 300 600 845 52.86 50.49 48.78 35544 28194 24256 14
44.5 0.0460 0.0480 0.0510 0.0018096 0.0499 0.0532 0.0565 0.0550 0.0590 0.0640 0.0600 0.0650 0.0690 9.4210 8.3400 10.502 12.5 300 600 845 59.85 57.51 55.05 40803 33175 27333 14
45.0 0.0429 0.0447 0.0464 0.001569296 0.0455 0.0488 0.0521 0.0505 0.0545 0.0584 0.0569 0.0608 0.0648 10.864 10.105 11.864 11.0 275 550 760 69.38 66.54 63.34 48493 38880 31240 11
45.5 0.0406 0.0422 0.0439 0.001398668 0.0435 0.0465 0.0495 0.0486 0.0522 0.0559 0.0549 0.0586 0.0662 12.326 11.391 13.448 10.5 275 550 760 77.59 74.20 70.34 53409 42382 33630 11
46.0 0.0384 0.0399 0.0417 0.001250362 0.0409 0.0439 0.0470 0.0460 0.0497 0.0533 0.0523 0.0560 0.0597 13.802 12.697 14.908 10.0 250 475 690 86.84 82.76 78.26 59922 46752 36825 8.8
46.5 0.0361 0.0376 0.0391 0.001110365 0.0389 0.0420 0.0451 0.0439 0.0474 0.0508 0.0503 0.0534 0.0565 15.528 14.360 16.844 9.0 250 475 - 97.26 92.72 87.59 65466 51400 40498 8.8
47.0 0.0343 0.0356 0.0371 0.000995382 0.0367 0.0400 0.0432 0.0418 0.0450 0.0483 0.0469 0.0501 0.0533 17.359 15.971 18.747 8.0 225 425 - 108.3 103.3 98.20 72177 57029 46009 7.0
47.5 0.0322 0.0335 0.0348 0.000881413 0.0347 0.0377 0.0406 0.0398 0.0428 0.0457 0.0449 0.0479 0.0508 19.560 18.127 21.171 8.0 225 425 - 122.2 116.1 109.9 81252 63042 50332 7.0
48.0 0.0302 0.0315 0.0328 0.000779311 0.0329 0.0355 0.0381 0.0354 0.0393 0.0432 0.0405 0.0444 0.0483 22.129 20.358 23.901 8.0 190 375 - 138.1 132.7 125.3 91635 74771 58580 5.5
48.5 0.0287 0.0297 0.0310 0.000692792 0.0311 0.0333 0.0356 0.0336 0.0371 0.0406 0.0374 0.0416 0.0457 24.885 22.992 26.650 7.5 190 375 - 155.7 149.2 141.4 104143 83901 66731 5.5
49.0 0.0272 0.0282 0.0295 0.000624580 0.0297 0.0314 0.0330 0.0323 0.0352 0.0381 0.0361 0.0396 0.0432 27.615 25.407 29.823 7.0 170 325 - 173.1 165.5 156.6 117127 93203 73642 4.4
49.5 0.0256 0.0267 0.0277 0.000559902 0.0278 0.0298 0.0318 0.0304 0.0336 0.0368 0.0342 0.0380 0.0419 30.794 28.609 34.026 7.0 170 325 - 192.9 184.0 173.5 130042 102291 79974 4.4
50.0 0.0241 0.0251 0.0262 0.000494809 0.0267 0.0286 0.0305 0.0292 0.0324 0.0356 0.0318 0.0362 0.0406 34.711 31.936 37.500 7.0 150 300 - 216.7 205.9 195.0 141184 110009 88125 3.5
51.0 0.0216 0.0224 0.0234 0.000394081 0.0241 0.0260 0.0279 0.0267 0.0298 0.0330 0.0292 0.0337 0.0381 43.930 40.420 47.441 6.0 130 275 - 270.2 254.9 239.2 170833 130042 101685 2.8
52.0 0.0191 0.0198 0.0206 0.000307907 0.0216 0.0235 0.0254 0.0241 0.0267 0.0292 0.0267 0.0311 0.0356 55.938 51.476 60.400 6.0 120 250 - 342.8 324.2 298.5 209113 161992 119398 2.2
53.0 0.0170 0.0178 0.0185 0.000248846 0.0183 0.0199 0.0216 0.0196 0.0229 0.0262 - - - 69.455 63.911 75.000 5.0 110 225 - 433.9 410.0 - 291616 220215 - 1.7
54.0 0.0152 0.0157 0.0165 0.000193593 0.0165 0.0178 0.0191 0.0178 0.0210 0.0241 - - - 88.517 84.430 95.604 - 100 200 - 554.9 517.6 - 364483 261866 - 1.4
55.0 0.0135 0.0140 0.0145 0.000153938 0.0147 0.0163 0.0178 0.0160 0.0191 0.0221 - - - 112.47 103.48 121.46 - 100 200 - 690.9 644.7 - 434653 316556 - 1.1
56.0 0.0119 0.0124 0.0130 0.000120763 0.0132 0.0149 0.0165 0.0145 0.0175 0.0206 - - - 141.70 130.35 153.02 - 90 175 - 869.8 808.0 - 520169 377087 - 0.9
57.0 0.0107 0.0111 0.0116 0.000096769 0.0119 0.0130 0.0141 - - - - - - 177.36 163.17 191.55 - - - - 1,096 - - 683330 - - -
58.0 0.0095 0.0099 0.0103 0.000076977 0.0108 0.0118 0.0129 - - - - - - 223.13 205.28 240.98 - - - - 1,369 - - 829380 - - -

Term of Use

Term of Use

Please read these terms of use carefully before using this site.

By accessing, browsing, and/or using the website, you agree to be bound by the following terms of use and to comply with all applicable laws and regulations.

If you do not agree to these terms, do not use the Site.

Disclaimer and Limitation of Liability

  • The information including but not limited to technical data and graphics contained in this website are for general information and guidance only and is not intended to form part of any contract or to be a guarantee or warranty of any kind of and is subject to change without prior notice.
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  • Please note that although reasonable care is taken to keep the website up and running smoothly and to ensure that the website and the materials available from it are virus-free, Elektrisola takes no responsibility for, and will not be liable for, the website being temporarily unavailable due to technical issues beyond our control or for any viruses which may affect any material you download.
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Revisions

We may revise or withdraw the content of this website, in whole or in part, at any time without notice. We may also at any time revise the Terms of Use by updating this posting. By using the website, you agree to be bound by any such revisions and you agree to periodically visit this page to determine the then current website Terms of Use to which you are bound.

    Trademarks

    Trademarks and logos appearing in this website are the registered trademarks or trademarks of Elektrisola Dr.Gerd Schildbach GmbH & Co. KG. or its affiliates. Any total or partial reproduction of these trademarks or logos without the written permission of the owners is forbidden.

    Privacy Policy

    Privacy Policy

    Personal data (usually referred to just as "data" below) will only be processed by us to the extent necessary and for the purpose of providing a functional and user-friendly website, including its contents, and the services offered there.

    Per Art. 4 No. 1 of Regulation (EU) 2016/679, i.e. the General Data Protection Regulation (hereinafter referred to as the "GDPR"), "processing" refers to any operation or set of operations such as collection, recording, organization, structuring, storage, adaptation, alteration, retrieval, consultation, use, disclosure by transmission, dissemination, or otherwise making available, alignment, or combination, restriction, erasure, or destruction performed on personal data, whether by automated means or not.

    The following privacy policy is intended to inform you in particular about the type, scope, purpose, duration, and legal basis for the processing of such data either under our own control or in conjunction with others. We also inform you below about the third-party components we use to optimize our website and improve the user experience which may result in said third parties also processing data they collect and control.

    Our privacy policy is structured as follows:

    • Information about us as controllers of your data
    • The rights of users and data subjects
    • Information about the data processing

    I. INFORMATION ABOUT US AS CONTROLLERS OF YOUR DATA

    The party responsible for this website (the "controller") for purposes of data protection law is:

    Elektrisola Dr. Gerd Schildbach GmbH & Co. KG
    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Deutschland

    Tel: +49-2265-12-0
    Fax: +49-2265-12-22

    webinfo(at)elektrisola.de

    The controller's data protection officer is:

    Herr Luca Saggiomo
    Zur Steinagger 3
    51580 Reichshof-Eckenhagen
    Deutschland

    datenschutz@elektrisola.de

    II. THE RIGHTS OF USERS AND DATA SUBJECTS

    With regard to the data processing to be described in more detail below, users and data subjects have the right

    • to confirmation of whether data concerning them is being processed, information about the data being processed, further information about the nature of the data processing, and copies of the data (cf. also Art. 15 GDPR);
    • to correct or complete incorrect or incomplete data (cf. also Art. 16 GDPR);
    • to the immediate deletion of data concerning them (cf. also Art. 17 DSGVO), or, alternatively, if further processing is necessary as stipulated in Art. 17 Para. 3 GDPR, to restrict said processing per Art. 18 GDPR;
    • to receive copies of the data concerning them and/or provided by them and to have the same transmitted to other providers/controllers (cf. also Art. 20 GDPR);
    • to file complaints with the supervisory authority if they believe that data concerning them is being processed by the controller in breach of data protection provisions (see also Art. 77 GDPR).

    In addition, the controller is obliged to inform all recipients to whom it discloses data of any such corrections, deletions, or restrictions placed on processing the same per Art. 16, 17 Para. 1, 18 GDPR. However, this obligation does not apply if such notification is impossible or involves a disproportionate effort. Nevertheless, users have a right to information about these recipients.

    Likewise, under Art. 21 GDPR, users and data subjects have the right to object to the controller's future processing of their data pursuant to Art. 6 Para. 1 lit. f) GDPR. In particular, an objection to data processing for the purpose of direct advertising is permissible.

    III. INFORMATION ABOUT THE DATA PROCESSING

    The following explanations are intended to inform you in particular about the type, scope, purpose, and duration for the processing of such data either under our own control or in conjunction with others. Additionally, for citizens or residents of the European Union (EU) or the European Economic Area (EEA) the legal basis of the processing of personal data is described. We also inform you below about the third-party components we use to optimize our website and improve the user experience which may result in said third parties also processing data they collect and control.

    Your data processed when using our website will be deleted or blocked as soon as the purpose for its storage ceases to apply, provided the deletion of the same is not in breach of any statutory storage obligations or unless otherwise stipulated below.

    SERVER DATA

    For technical reasons, the following data sent by your internet browser to us or to our server provider will be collected, especially to ensure a secure and stable website: These server log files record the type and version of your browser, operating system, the website from which you came (referrer URL), the webpages on our site visited, the date and time of your visit, as well as the IP address from which you visited our site.

    The data thus collected will be temporarily stored, but not in association with any other of your data.

    The basis for this storage is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the improvement, stability, functionality, and security of our website.

    The data will be deleted within no more than seven days, unless continued storage is required for evidentiary purposes. In which case, all or part of the data will be excluded from deletion until the investigation of the relevant incident is finally resolved.

    COOKIES

    a) Session cookies
    We use cookies on our website. Cookies are small text files or other storage technologies stored on your computer by your browser. These cookies process certain specific information about you, such as your browser, location data, or IP address.  

    This p rocessing makes our website more user-friendly, efficient, and secure, allowing us, for example, to display our website in different languages or to offer a shopping cart function.

    The legal basis for such processing is Art. 6 Para. 1 lit. b) GDPR, insofar as these cookies are used to collect data to initiate or process contractual relationships.

    If the processing does not serve to initiate or process a contract, our legitimate interest lies in improving the functionality of our website. The legal basis is then Art. 6 Para. 1 lit. f) GDPR.

    When you close your browser, these session cookies are deleted.

    b) Third-party cookies
    If necessary, our website may also use cookies from companies with whom we cooperate for the purpose of advertising, analyzing, or improving the features of our website.

    Please refer to the following information for details, in particular for the legal basis and purpose of such third-party collection and processing of data collected through cookies.

    c) Disabling cookies
    You can refuse the use of cookies by changing the settings on your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support. Browser settings cannot prevent so-called flash cookies from being set. Instead, you will need to change the setting of your Flash player. The steps and measures required for this also depend on the Flash player you are using. If you have any questions, please use the help function or consult the documentation for your Flash player or contact its maker for support.

    If you prevent or restrict the installation of cookies, not all of the functions on our site may be fully usable.

    CONTACT

    If you contact us via email or the contact form, the data you provide will be used for the purpose of processing your request. We must have this data in order to process and answer your inquiry; otherwise we will not be able to answer it in full or at all.

    The legal basis for this data processing is Art. 6 Para. 1 lit. b) GDPR.

    Your data will be deleted once we have fully answered your inquiry and there is no further legal obligation to store your data, such as if an order or contract resulted therefrom.

    GOOGLE ANALYTICS

    We use Google Analytics on our website. This is a web analytics service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    The Google Analytics service is used to analyze how our website is used. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    Usage and user-related information, such as IP address, place, time, or frequency of your visits to our website will be transmitted to a Google server in the United States and stored there. However, we use Google Analytics with the so-called anonymization function, whereby Google truncates the IP address within the EU or the EEA before it is transmitted to the US.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. This data can also be used to provide other services related to the use of our website and of the internet in general.

    Google states that it will not connect your IP address to other data. In addition, Google provides further information with regard to its data protection practices at

    https://www.google.com/intl/de/policies/privacy/partners,

    including options you can exercise to prevent such use of your data.

    In addition, Google offers an opt-out add-on at

    https://tools.google.com/dlpage/gaoptout?hl=en

    in addition with further information. This add-on can be installed on the most popular browsers and offers you further control over the data that Google collects when you visit our website. The add-on informs Google Analytics' JavaScript (ga.js) that no information about the website visit should be transmitted to Google Analytics. However, this does not prevent information from being transmitted to us or to other web analytics services we may use as detailed herein.

    GOOGLE -MAPS

    Our website uses Google Maps to display our location and to provide directions. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    If you access the Google Maps components integrated into our website, Google will store a cookie on your device via your browser. Your user settings and data are processed to display our location and create a route description. We cannot prevent Google from using servers in the USA.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in optimizing the functionality of our website.

    By connecting to Google in this way, Google can determine from which website your request has been sent and to which IP address the directions are transmitted.

    If you do not agree to this processing, you have the option of preventing the installation of cookies by making the appropriate settings in your browser. Further details can be found in the section about cookies above.

    In addition, the use of Google Maps and the information obtained via Google Maps is governed by the Google Terms of Use  https://policies.google.com/terms?gl=DE&hl=en and the Terms and Conditions for Google Mapswww.google.com/intl/de_de/help/terms_maps.html.

    Google also offers further information at

    https://adssettings.google.com/authenticated

    https://policies.google.com/privacy

    GOOGLE reCAPTCHA

    Our website uses Google reCAPTCHA to check and prevent automated servers ("bots") from accessing and interacting with our website. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    This service allows Google to determine from which website your request has been sent and from which IP address the reCAPTCHA input box has been used. In addition to your IP address, Google may collect other information necessary to provide and guarantee this service.   

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the security of our website and in the prevention of unwanted, automated access in the form of spam or similar.

    Google offers detailed information at

    https://policies.google.com/privacy

    concerning the general handling of your user data.

    GOOGLE ADWORDS WITH CONVERSION TRACKING

    Our website uses Google AdWords and conversion tracking. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    We use conversion tracking to provide targeted promotion of our site. The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the analysis, optimization, and economic operation of our site.

    If you click on an ad placed by Google, the conversion tracking we use stores a cookie on your device. These so-called conversion cookies expire after 30 days and do not otherwise identify you personally.

    If the cookie is still valid and you visit a specific page of our website, both we and Google can evaluate that you clicked on one of our ads placed on Google and that you were then forwarded to our website.

    The data collected in this way is in turn used by Google to provide us with an evaluation of visits to our website and what visitors do once there. In addition, we receive information about the number of users who clicked on our advertisement(s) as well as about the pages on our site that are subsequently visited. Neither we nor third parties who also use Google AdWords will be able to identify you from this conversion tracking.

    You can also prevent or restrict the installation of cookies by making the appropriate settings in your browser. Likewise, you can use the browser to delete cookies that have already been stored. However, the steps and measures required vary, depending on the browser you use. If you have any questions, please use the help function or consult the documentation for your browser or contact its maker for support.

    In addition, Google provides further information with regard to its data protection practices at

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    http://www.google.com/policies/technologies/ads/

    http://www.google.de/policies/privacy/

    in particular information on how you can prevent the use of your data.

    GOOGLE FONTS

    Our website uses Google Fonts to display external fonts. This is a service provided by Google Inc., 1600 Amphitheatre Parkway, Mountain View, CA 94043 (hereinafter: Google).

    Through certification according to the EU-US Privacy Shield

    https://www.privacyshield.gov/participant?id=a2zt000000001L5AAI&status=Active

    Google guarantees that it will follow the EU's data protection regulations when processing data in the United States.

    To enable the display of certain fonts on our website, a connection to the Google server in the USA is established whenever our website is accessed.

    The legal basis is Art. 6 Para. 1 lit. f) GDPR. Our legitimate interest lies in the optimization and economic operation of our site.

    When you access our site, a connection to Google is established from which Google can identify the site from which your request has been sent and to which IP address the fonts are being transmitted for display.

    Google offers detailed information at

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    https://policies.google.com/privacy

    in particular on options for preventing the use of data.

    Model Data Protection Statement for Anwaltskanzlei Weiß & Partner

    Impressum

    Impressum

    Name and Address

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG
    Zur Steinagger 3
    D - 51580 Reichshof-Eckenhagen
    Deutschland

    Easy Contact

    Tel    +49-2265-12-0
    Fax    +49-2265-12-22
    e-mail    sales@elektrisola.de

    Representatives

    Dr. Detlef Schildbach
    Dr. Oliver Schildbach
    Peter Schildbach

    Commercial Register

    Elektrisola Dr. Gerd Schildbach GmbH&Co. KG    
    HRA 3950    
    at the local district court AG Siegburg
    Complementary: Dr. Gerd Schildbach GmbH    
    HRB 7415    
    at the local district court AG Siegburg

    Tax Office

    Local Tax Office
    Gummersbach
    VAT Identification Number
    DE122535202

    Copyright

    All rights reserved. No part of this publication (text, pictures, graphs) may be reproduced or transmitted in any form without permission in writing from Elektrisola. This copyright is held by Elektrisola Dr. Gerd Schildbach GmbH&Co. KG

    General terms and Conditions of Sale

    General Terms & Conditions of Sale

    Please select your Elektrisola supply location and language for view/download of Elektrisola General Terms & Conditions of Sale:

    Location:


    ELEKTRISOLA Eckenhagen, Germany

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    ELEKTRISOLA Switzerland

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    ELEKTRISOLA Italy

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    ELEKTRISOLA USA

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    ELEKTRISOLA Malaysia

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    ELEKTRISOLA Hangzou, China

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    ELEKTRISOLA Hong Kong

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    ELEKTRISOLA Mexico

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    ELEKTRISOLA Korea

    Goto  Korean

    ELEKTRISOLA France

    Goto  French

    Spools/Packaging

    Spools and Packaging for Enamelled Wire

    General

    Enamelled copper wire [magnet wire] is wound on spools of different sizes and shapes. The wire diameter determines the spool size which can be used. Ultrafine wire typically is produced on smaller spools while heavy wire is wound on very large spools.

    Different global standards specify different spool types which are typically associated with each continents standard.


    Europe

    Selection of Spool Type
    Spool Types Wire Sizes Characteristics
    Biconical 0.010 - 0.15 mm Biconical spool for fine and ultrafine wire, superb de-reeling capability, ideal for high speed winding machines
    Cylindrical 0.05 - 0.50 mm Straight barrel spool, solid traditional design
    Tapered 0.10 - 0.50 mm Stable winding due to tapered barrel spool for heavier sizes
    Container Container for large spools

    Biconical Spool

    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] Spool weight [g] nom. net wire weight [kg] * recommended for wire sizes [mm] spools per box units per pallet
    76/45 63.5 16 86

    60

    70 0.3 0.010 - 0.019 6 120
    79/45 80 16 100 70 80 0.7 0.020 - 0.024 4 72
    99L 100 16 125 96 150 1.0 0.016 - 0.032 6 20
    124/45R 125 16 125 65 160 2.5 0.030 - 0.044 6 24
    124L 125 22 200 140 290 4.5 0.030 - 0.060 4 24
    159/45R 160 22 160 85 315 6.0 0.044 - 0.071 4 18
    199/45R 200 22 200 106 600 11.0 0.050 - 0.100 2 21
    199L 200 22 315 221 900 22.0 0.050 - 0.090 container 12
    249/45R 250 22 250 132 1000 25.0 0.063 - 0.140 container 22

    * valid for copper, for other metals please inquire

    Cylindrical Spool

    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] Spool weight [g] nom. net wire weight [kg] * recommended for wire sizes [mm] spools per box units per pallet
    80K 80 16 80

    64

    70 0.7 0.025 - 0.030 9 60
    100K 100 16 100 80 125 1.2 0.030 - 0.036 9 18
    125K 125 16 125 100 200 2.5 0.050 - 0.060 6 24
    160K 160 22 160 128 350 6.0 0.050 - 0.071 4 18
    200K 200 22 200 160 600 11.0 0.060 - 0.120 2 21
    250K 250 22 200 160 1050 22.0 0.100 - 0.500 container 22

    * valid for copper, for other metals please inquire

    Tapered Spool

    spool type d1 [mm] d4 [mm] l1 [mm] l2 [mm] d14 [mm] spool weight [g] nom. net wire weight [kg] * recommended for wire sizes [mm] spools per box units per pallet
    250KK 250 22 200

    160

    250 1050 22.0 0.100 - 0.500 container 22
    250/400K 236 100 400 335 250 2250 45.0 0.125 - 0.500 container 9
    315/500K 300 100 500 425 315 4350 90.0 0.250 - 0.500 container 6
    400/630K 375 100 630 530 400 7300 180.0 0.250 - 0.500 container 3

    * valid for copper, for other metals please inquire

    Container

    Dimensions
    Spool h1 [mm] d1 [mm]
    199L 399 260
    250 295 305
    249/45R 351 306
    250/400 500 315
    315/500 630 400
    400/630 800 500

    America

    Selection of Spool Type
    Spool Types Diagramm Wire Sizes Characteristics
    Biconical 1 37 - 58 AWG 0.010 mm - 0.114 mm Biconical spool for fine and ultrafine wire, superb de-reeling capability, ideal for high speed winding machines
    Cylindrical 2 31 - 50 AWG 0.050 mm - 0.511 mm Straight barrel spool, solid traditional design
    Tapered 3 24 - 38 AWG 0.102 mm - 0.511 mm Stable winding due to tapered barrel spool for heavier sizes
    Container Container for large spools

    Biconical Spool

    Spool Designation
    (inch)
    d1 [inch] d4 [inch] I1 [inch] I2 [inch] Nominal Net Weight/Spool [pound] * AWG Range units per box
    HK 76/45 2.50 0.63 3.40 2.36 0.66 lbs 46 to 58 6
    3S 3.15 0.63 3.94 2.76 1.5 lbs 39 to 54 4
    4S 3.94 0.63 3.94 1.85 3 lbs 39 to 52 6
    5S 4.92 0.63 4.92 2.25 5 lbs 39 to 50 6
    5SL 4.92 0.86 7.88 5.50 8 lbs 39 to 50 4
    6S 6.30 0.63/0.86 6.30 2.88 12 lbs 38 to 46 4
    8S 7.88 0.86 7.88 3.64 22 lbs 37 to 43 2
    10S 9.84 0.86 9.84 4.45 55 lbs 37 to 42 1

    * valid for copper, for other metals please inquire

    Spool Designation
    (metric)
    d1 [mm] d4 [mm] I1 [mm] I2 [mm] Nominal Net Weight/Spool [kg] * mm Range units per box
    HK 76/45 63.5 16 86 60 0.30 kg 0.010 - 0.040 6
    3S 80 16 100 70 0.68 kg 0.015 - 0.089 4
    4S 100 16 100 49 1.36 kg 0.020 - 0.089 6
    5S 125 16 125 65 2.27 kg 0.025 - 0.089 6
    5SL 125 22 200 140 3.63 kg 0.025 - 0.089 4
    6S 160 22 160 85 5.44 kg 0.045 - 0.102 4
    8S 200 22 200 106 10 kg 0.056 - 0.114 1
    8SL 200 22 315 221 20 kg 0.056 - 0.114 1
    10S 250 22 250 132 25 kg 0.064 - 0.114 1

    * valid for copper, for other metals please inquire

    Cylindrical Spool

    Spool Designation
    (inch)
    d1 [inch] d4 [inch] I1 [inch] I2 [inch] Nominal Net Weight/Spool [pound] * AWG Range units per box
    3x3 3.15 0.63 3.15 2.52 1.5 lbs 39 - 50 24
    4x4 3.94 0.63 3.94 3.15 3 lbs 39 - 46 6
    5x5 4.92 0.63 4.92 3.94 5 lbs 39 - 44 6
    6x6 6.30 0.63/0.86 6.30 5.04 12 lbs 31 - 38 4

    * valid for copper, for other metals please inquire

    Spool Designation
    (metric)
    d1 [mm] d4 [mm] I1 [mm] I2 [mm] Nominal Net Weight/Spool [kg] mm Range units per box
    3x3 80 16 80 64 0.68 kg 0.025 - 0.089 24
    4x4 100 16 100 80 1.36 kg 0.040 - 0.089 6
    5x5 125 16 125 100 2.27 kg 0.050 - 0.089 6
    6x6 160 16/22 160 128 5.44 kg 0.102 - 0.226 4

    * valid for copper, for other metals please inquire

    Tapered Spool

    Spool Designation
    (inch)
    d1 [inch] d4 [inch] I1 [inch] I2 [inch] dl4 [inch] Nominal Net Weight/Spool [pound] * AWG Range units per box
    V50 8.50 1.50 10.00 9.00 9.25 45 lbs 24 - 38 1
    V100 10.00 1.50 13.25 12.00 11.00 85 lbs 24 - 36 1
    250/400K 9.29 3.93 15.75 13.19 9.84 100 lbs 24 - 36 container
    315/500K 11.81 3.93 19.70 16.70 12.40 200 lbs 24 - 30 container
    400/630K 14.76 3.93 24.80 20.87 15.75 400 lbs 24 - 30 container

    * valid for copper, for other metals please inquire

    Spool Designation
    (metric)
    d1 [mm] d4 [mm] I1 [mm] I2 [mm] dl4 [mm] Nominal Net
    Weight/Spool[kg] *
    mm Range units per box
    V50 216 38 253 227 235 20.0 kgs 0.102-0.551 1
    V100 254 38 335 305 279.4 39.0 kgs 0.127-0.511 1
    250/400K 236 100 400 335 250 45.0 kgs 0.124-0.513 container
    315/500K 300 100 500 425 315 90.0 kgs 0.251-0.513 container
    400/630K 375 100 630 530 400 180.0 kgs 0.250-0.500 container

    * valid for copper, for other metals please inquire

    Container

    Dimensions
    Spool h1 [mm] d1 [mm] h1 [inch] d1 [inch]
    199L 399 260 15.70 10.24
    250 295 305 11.61 12.00
    249/45R 351 306 13.81 12.05
    250/400 500 315 19.69 12.40
    315/500 630 400 24.80 15.75
    400/630 800 500 31.50 19.69

    Asia

    Selection of Spool Type
    Spool Types Wire Sizes Characteristics
    Biconical 0.010 - 0.10 mm Biconical spool for fine and ultrafine wire, superb de-reeling capability, ideal for high speed winding machines
    Tapered 0.065 - 0.50 mm Stable winding due to tapered barrel spool for heavier sizes
    Container Container for large spools

    Biconical Spool

    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] * recommended for wire sizes [mm] spools per box boxes per pallet
    76/45 63.5 16 86 60 - 72.5 0.4 0.010 - 0.019 6 120
    79/45 80 16 100 69.5 - 85 0.9 0.016 - 0.022 4/32 84/24
    99L 100 16 125 96 - 150 1.2 0.020 - 0.030 4 30
    124/45R 125 16 125 65 - 160 3 0.025 - 0.040 4/6 30
    PL-4S 135 22 175 110 - 320/260 5 0.035 - 0.070 4 24
    159/45R 160 22 160 85 - 315 6 0.035 - 0.070 4 30/24
    199/45R 200 22 200 106 - 600 11 0.050 - 0.100 1/2 45/48/24

    * valid for copper, for other metals please inquire

    Tapered Spool

    Spool Type d1 [mm] d4 [mm] I1 [mm] I2 [mm] d14 [mm] Spool weight [g] nom. net wire weight [kg] * recommended for wire sizes [mm] spools per box boxes per pallet
    PT-4 124 22 200 170 140 270 6 0.065 - 0.120 4 24
    PT-10 160 22 230 200 180 620/420 12 0.065 - 0.150 2 30/40
    PT-15 180 22 230 200 200 550 18 0.110 - 0.300 1 45/36
    PT-25 215 32 280 250 230 1000 28 0.120 - 0.500 1 24
    PT-45 236 100 400 335 250 2150 45 0.120 - 0.500 container 8
    PT-90 300 100 500 425 315 3900 90 0.200 - 0.500 container 6

    * valid for copper, for other metals please inquire

    Container

    Dimensions
    Spool h1 [mm] d1 [mm]
    PT-45 475 308
    PT-90 630 400

    Quality | UL | RoHS

    Quality Systems and RoHS

    General

    Elektrisola plants are certified according to several standards like ISO 9001, IATF 16949 etc. etc. and thus prove, that they meet customers requirements. Under Quality Certificates the most important of these certificates can be viewed.

    Elektrisola products are approved by UL, too. The certificates or the link to the UL online certifications directory can be found under UL.

    Additionally all plants certify, that our products meet environmental standards, emphasized by laboratory test results for most of our products. To view these, please go to RoHS and REACH.

    Quality Certificates

    Elektrisola Eckenhagen,

    Germany

    ISO 9001 Certificate

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    IATF 16949 Certificate

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    ISO 14001 Certifcate

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    ISO 50001 Certifcate

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    Elektrisola Atesina,

    Italy

    ISO 9001 Certificate

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    IATF 16949 Certificate

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    ISO 14001 Certificate

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    ISO 45001 Certificate

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    Elektrisola Feindraht AG,

    Switzerland

    ISO 9001 Certificate

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    IATF 16949 Certificate

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    ISO 14001 Certifcate

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    ISO 13485 Certifcate

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    Elektrisola Inc.,

    USA

    ISO 9001 Certificate

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    IATF 16949 Certificate

    Goto English

    ISO 14001 Certificate

    Goto English

    Elektrisola S.A. de C.V.,

    Mexico

    ISO 9001 Certificate

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    IATF 16949 Certificate

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    ISO 14001 Certificate

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    Elektrisola (M) Sdn. Bhd.,

    Malaysia

    ISO 9001 Certificate

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    IATF 16949 Certificate

    Goto English

    ISO 14001 Certificate

    Goto English

    ISO 45001 Certificate

    Goto English

    Elektrisola Hangzhou,

    China

    ISO 9001 Certificate

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    IATF 16949 Certifcate

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    ISO 14001 Certificate

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    Elektrisola Precision Wire,

    China

    ISO 9001 Certificate

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    IATF 16949 Certificate

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    UL

    Elektrisola products are UL approved. See by Elektrisola plant below or check at www.ul.com.

    RoHS and REACH

    Environmental Compatibility

    Elektrisola enamelled copper wire products conform to the standards set forth in EU Directive 2002/95/EC, RoHS (Restriction of Hazardous Substances), EU Directive 2002/96/EC (Waste Electrical and Electronic Equipment) and EU Directive 2003/11/EC (Prohibition of PentaBDE & OctaBDE) and REACH (Registration, Evaluation and Authorization of Chemicals). Independent analysis is available for all RoHS regulated substances.


    RoHS Conformance Certified by Plants

    All Elektrisola plants certify, that their products meet the Restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS) as specified in the EU directive 2002/95/EC, and the other aforementioned environmental standards.

    The respective certificates can be viewed or downloaded here:


    Laboratory Analysis Results by Enamel / Wire Types

    Elektrisola Wire Types are subject to independent laboratory analysis for hazardous materials repeatedly. The test results prove the environmental compatibility of Elektrisola products.

    The laboratory analysis results are composed of the results for the conductor material and the results for the base enamel, a top coat and a selfbonding varnish where applicable.

    Conductor:

    Base enamel:

    Top coat:

    Selfbonding enamel:


    REACH Correspondance Certified by Plants

    Although enamelled wire is not required to be listed by REACH, the European Community Regulation on chemicals and their safe use, all Elektrisola plants certify, that their enamelled wire products contain less than 0.1% of  the Substances of Very High Concern (SVHC) published by ECHA, the European Chemical Agency.

    The respective certificates can be viewed or downloaded here:

    Innovations

    Innovations

    1966
    First in market with 10 Kg spool for 0.05 mm wire
    1966
    Starting ultrafine wire production 0.010 - 0.030 mm Switzerland
    1970
    Introduction of environment-friendly catalytic enameling oven system
    1972
    First rod breaking machine in Germany
    1978
    Development of biconical spools for fine wires 0.04 - 0.10 mm
    1983
    Introduced enameled brass wire with tightest possible resistance tolerance for fuel injection valves
    1987
    Solderable polyurethane thermal class 155 introduced
    1987
    Ford Q1 certification
    1989
    Development of computer controlled enamelling machines with In-Line Process Control
    1990
    Precise Metering of lubrication introduced to improve windability at high winding speeds and assure low outgasing
    1992
    Elektrisola Active Process Control (EAPC) introduced incorporating inline sensors to monitor and control all critical process parameters through a continuous feed back loop to ensure consistently high quality
    1993
    Introduction of permanent in-line laser measurement and control of outer diameter (OD) on every production enameling line assuring tight dimensional control and high Cpk OD values
    1993
    World’s first solderable polyurethane thermal class 180 enamel introduced
    1994
    First ISO 9002 certification
    1995
    Increasing spool weight for fine wires like 0.063 mm to 27 kg
    1996
    First ISO 9001 certification
    1996
    Cooperation with the University of Vienna studying outgassing reduction for relay contact life improvement leads to development of lubrication-free wire (G type)
    1997
    First QS 9000 certification
    1997
    Acquistion of ultrafine wire production from Huber & Suhner and from Polydraht, Switzerland
    2002
    Taped litz wire production started
    2002
    First ISO 14001 certifiation
    2003
    First TS 16949 certification
    2003
    Profiled litz wire production started
    2003
    Increasing spool weight for 0.045 mm to 20 kg
    2005
    Customer demand for high quality heavy wire lead to development and introduction of new heavy wire machines
    2005
    Extruded litz wire production started
    2006
    Introduction of new test certificate levels with In-line SPC data
    2006
    Development of Fully Insulated Wire (FIW), start of IEC-standardization process
    2007
    Successfully insulated 5.8 micron wire (0.000228”) in Switzerland
    2007
    Installation of first reactor for production of special selfbonding enamels
    2008
    Started production of larger diameter litz wires up to 11 mm (0.433”)
    2009
    Development of special bondcoats for speaker industry
    2010
    First BS OHSAS 18001 certification
    2010
    New specialty insulation for low outgas relays
    2010
    Development of thin insulation wire for high efficiency coils
    2012
    Development of Smartbond litz wire for wireless application
    2013
    Introduction of ultrafine litzwire with single wire diameter down to 0.01 mm (58 AWG)
    2014
    Development of HT selfbonding enamels for receiver coils
    2016
    Started production of polyimide and PTFE medical tubing
    2017
    Approval of FIW by UL under UL OBJT2
    2018
    Started production of heavy litzwires up to 20 mm (0.785")
    2019
    EAPC introduced for litz wire production incorporating in-line sensors to monitor and control critical litz wire process parameters for consistently high quality

    Enamelled wire types

    Enamelled Wire Types

    General

    There is a big variety of enamelled wire types available. The different insulations are described in different standards, such as IEC 60317 (Asia or Europe), NEMA MW 1000 (USA) and JIS C 3202 (Japan) which sometimes still use different test methods.

    For NEMA MW 1000C values are given in inch and metric.

    Under the respective standard (customized to the region where appropriate), the typical technical values are given for the different insulation, such as Polyurethane, Polyester, Polyesterimide, Polyimide.

    Europe

    Enamelled Copper Wire acc. to IEC - Europe

    IEC 60317 specifies different enamelled wire types. Test methods referred to are IEC 60851.


    Thermal Stability acc. to IEC 60172

    The line chart below is for technical comparison only and cannot be used to forecast lifetime of wound products (see also IEC 60172)



    Thermal Stability in Hours [h] vs. Temperature in Degrees Celsius [°C]
    Average breakdown voltage at 20°C
    Calculation of average value Ds
    Ds=t*Vµ(volt), with
    Ds : breakdown voltage
    t : increase with insulation, t = da - dnom, with
    da : outer diameter
    dnom : bare wire diameter
    Vµ : Volt per micron insulation
    Example
    Test with cylindrical electrode
    dnom = 0.071mm (41 AWG)
    da = 0.083mm
    t = da - dnom = 0.083 - 0.071 = 0.012mm = 12 µm
    Vµ = 220 V/µm, therefore
    Ds = 12µ * 220 V/µ = 2,640 V

    Calculation of Breakdown Voltage (Test acc. to IEC 60851-5 4.)

    Solderability of different Wire Types

    Tinning time [sec] for wire 0.25mm Grade 1 vs. Tin bath temp. [°C]
    Product Code
    P155
    P180
    G180
    E180
    A200
    AI210
    I220
    ML240
    Product-Name Polysol© 155 Polysol© 180 Estersol© 180 Amidester© 200 Amidester© 210
    General Description mod. Polyurethane mod. Polyurethane mod. Polyurethane Polyesterimide Theic-mod. Polyesterimide A200 + Polyamidimide Polyamidimide aromatic Polyimide
    IEC (including the following standards) IEC 60317-20,
    IEC 60317-4
    IEC 60317-51,
    IEC 60317-20
    IEC 60317-51,
    IEC 60317-20
    IEC 60317-23,
    IEC 60317-3,
    IEC 60317-8
    IEC 60317-84,
    IEC 60317-8
    IEC 60317-13 IEC 60317-57,
    IEC 60317-26
    IEC 60317-46,
    IEC 60317-7
    NEMA (including the following standards) MW 79, MW 2, MW 75 MW 82, MW 79, MW 75 MW 82, MW 79, MW 75 MW 77, MW 5, MW 30 MW 74, MW 5, MW 30 MW 35, MW 73 MW 81 MW 16
    UL-approval yes yes yes yes yes yes yes yes
    Diameters available 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm
    Properties Very good solderability and high thermal properties. Good solderability at 370°C and elevated thermal values. Lubricant free, very low outgassing, good solderability at 370°C and elevated thermal values. Solderable at high temperatures, high thermal properties and good chemical resistance. Very high thermal properties and good chemical resistance. Very high thermal properties and high mechanical resistance. High thermal properties, good chemical resistance. Excellent thermal properties, excellent chemical and high radiation resistance.
    Applications Small transformers, relays, solenoids, small motors, watch coils, transformers, instruments. Automotive coils as relays and ignition coils, transformers and solenoids. Closed relays and SMD components. Small motors, small transformers, automotive coils. Motors, small motors, transformers. Motors, transformers. Small motors, automotive sensors and solenoids, transformers. Extreme loads and space applications.
    Thermal values
    Temperature index 20.000 h acc. to IEC 60172  158°C  192°C  192°C  195°C  210°C  212°C  230°C  245°C
    Thermal stability chart [view]
    Cut through temperature
    0.05mm: acc. to IEC 60851-6 4 200°C 230°C 230°C 265°C 320°C 320°C 350°C 450°C
    Elektrisola typical value  225°C  260°C  260°C  315°C  350°C  365°C  390°C  450°C
    0.25mm: acc. to IEC 60851-6 4 200°C 230°C 230°C 265°C 320°C 320°C 350°C 450°C
    Elektrisola typical value  230°C  265°C  265°C  325°C  360°C  380°C  410°C  500°C
    Heat Shock
    0.05mm: acc. to IEC 60851-6 3 175°C 200°C 200°C 200°C 220°C 220°C 240°C 260°C
    Elektrisola typical value  190°C  210°C  210°C  260°C  230°C  250°C  250°C  330°C
    0.25mm: acc. to IEC 60851-6 3 175°C 200°C 200°C 200°C 220°C 220°C 240°C 260°C
    Elektrisola typical value  180°C  200°C  200°C  250°C  220°C  240°C  240°C  320°C
    Electrical values
    Low voltage continuity for Grade 1 wires
    0.05mm: acc. to IEC 60851-5 1 40 40 40 40 40 40 40 40
    Elektrisola typical value  0  0  0  0  0  0  0  0
    High voltage continuity for Grade 1 wires
    0.05mm: Elektrisola typical value  2  2  2  2  2  2  2  2
    0.25mm: acc. to IEC 60851-5 2 10 10 10 10 10 10 10 10
    0.25mm: Elektrisola typical value  1  1  1  1  1  1  1  1
    Breakdown voltage acc. to IEC 60851-5 4 (at 20 °C, 35% humidity)
    0.05mm: Elektrisola typical value 220 V/µm 220 V/µm 220 V/µm 220 V/µm 220 V/µm 210 V/µm 210 V/µm 210 V/µm
    0.25mm: Elektrisola typical value 180 V/µm 180 V/µm 180 V/µm 180 V/µm 180 V/µm 170 V/µm 170 V/µm 170 V/µm
    Calculation method of break voltage [view]
    Decrease of breakdown voltage at elevated temperature for Grade 1 wires
    0.05mm: Elektrisola typical value 25% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 200°C 20% / 220°C 20% / 220°C 15% / 240°C
    0.25mm: Elektrisola typical value 25% / 155°C 20% / 180°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 200°C 20% / 220°C 15% / 240°C
    Mechanical values
    Elongation for Grade 1 wire
    0.05mm: acc. to IEC 60851-3 Part 3 1 14% 14% 14% 14% 14% 14% 14% 14%
    0.05mm: Elektrisola typical value  23%  23%  23%  23%  23%  23%  23%  23%
    0.25mm: acc. to IEC 60851-3 Part 3 1 25% 25% 25% 25% 25% 25% 25% 25%
    0.25mm: Elektrisola typical value  40%  40%  40%  40%  40%  40%  40%  40%
    Tensile strength for Grade 1 wires
    0.05mm: Elektrisola typical value 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
    0.25mm: Elektrisola typical value 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
    Stress strain chart [view]
    Chemical compatibility
    Compatibility to standard solution
    Pencil Hardness acc. to IEC 60851-4 3 without treatment ≥ H ≥ H ≥ H ≥ H ≥ H ≥ H ≥ H ≥ H
    Pencil Hardness acc. to IEC 60851-4 3 with treatment ≥ H ≥ H ≥ H ≥ H ≥ 2B ≥ H ≥ H ≥ HB
    Decrease of breakdown voltage in % after treatment 5% 0% 0% 0% 5% 0% 5% 0%
    RoHS laboratory analysis view view view view view view view
    Solderablity
    Solderability for Grade 1 wires
    0.05mm: max. acc. to IEC 60851-4 5 2.0s / 390°C 3.0s / 390°C 3.0s / 390°C 3.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.3s / 370°C 1.8s / 370°C 1.8s / 370°C 1.8s / 470°C
    Elektrisola typical value 0.2s / 390°C 0.7s / 390°C 0.7s / 390°C
    0.25mm: max. acc. to IEC 60851-4 5 3.0s / 390°C 3.0s / 390°C 3.0s / 390°C 3.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.7s / 370°C 2.8s / 370°C 2.8s / 370°C 2.8s / 470°C
    Elektrisola typical value 0.5s / 390°C 1.1s / 390°C 1.1s / 390°C
    Solderability of different wire types chart [view]

    Asia

    Enamelled Copper Wires acc. to IEC-Asia

    IEC 60317 specifies different enamelled wire types. Test methods referred to are IEC 60851, which are also partially adopted by JIS.


    Thermal Stability acc. to IEC 60172

    The line chart below is for technical comparison only and cannot be used to forecast lifetime of wound products (see also IEC 60172)



    Thermal Stability in Hours [h] vs. Temperature in Degrees Celsius [°C]
    Average breakdown voltage at 20°C
    Calculation of average value Ds
    Ds=t*Vµ(volt), with
    Ds : breakdown voltage
    t : increase with insulation, t = da - dnom, with
    da : outer diameter
    dnom : bare wire diameter
    Vµ : Volt per micron insulation
    Example
    Test with cylindrical electrode
    dnom = 0.071mm (41 AWG)
    da = 0.083mm
    t = da - dnom = 0.083 - 0.071 = 0.012mm = 12 µm
    Vµ = 220 V/µm, therefore
    Ds = 12µ * 220 V/µ = 2,640 V

    Calculation of Breakdown Voltage (Test acc. to IEC 60851.5.4.2, cylinder) The Breakdown voltage depends mainly on the thickness of the insulation (see formula), but also on the bare wire diameter, the application temperature of the coil and the type of enamel.

    Solderability of different Wire Types

    Tinning time [sec] for wire 0.25mm Grade 1 vs. Tin bath temp. [°C]
    Product Code
    P155
    PN155
    P155p
    P180
    E180
    A200
    AI210
    I220
    ML240
    Product-Name Polysol© 155 Polysol-N© 155 Polysol© 155p Polysol© 180 Estersol© 180 Amidester© 200 Amidester© 210
    General Description mod. Polyurethane mod. Polyurethane/ Polyamide overcoat mod. Polyurethane mod. Polyurethane Polyesterimide Theic-mod. Polyesterimide A200 + Polyamidimide Polyamidimide aromatic Polyimide
    IEC (including the following standards) IEC 60317-20, IEC 60317-4 IEC 60317-21, IEC 60317-19 IEC 60317-20, IEC 60317-4 IEC 60317-51,IEC 60317-20 IEC 60317-23, IEC 60317-3, IEC 60317-8 IEC 60317-84,
    IEC 60317-8
    IEC 60317-13 IEC 60317-57, IEC 60317-26 IEC 60317-46, IEC 60317-7
    NEMA (including the following standards) MW 79, MW 2, MW 75 MW 80, MW 28 MW 79, MW 2, MW 75 MW 82, MW 79, MW 75 MW 77, MW 5, MW 30 MW 74, MW 5, MW 30 MW 35, MW 73 MW 81 MW 16
    UL-approval yes yes yes yes yes yes yes yes yes
    Diameters available 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.015 - 0.50 mm 0.020 - 0.50 mm 0.015 - 0.50 mm, ex USA
    Properties Very good solderability and high thermal properties. Very good solderability with high thermal properties. Very good solderability and high thermal properties, no elongation pinholes. Good solderability at 370°C and elevated thermal values. Solderable at high temperatures, high thermal properties and good chemical resistance. Very high thermal properties and good chemical resistance. Very high thermal properties and high mechanical resistance. High thermal properties, good chemical resistance. Excellent thermal properties, excellent chemical and high radiation resistance.
    Applications Small transformers, relays, solenoids, small motors, watch coils, transformers, instruments. Appliance motors, encapsulated coils, solenoids, transformers, toroids. Small transformers, timers, relays, small motors, solenoids, clock coils, watch coils, magnetic heads. Automotive coils as relays and ignition coils, transformers and solenoids. Small motors, small transformers, automotive coils. Motors, small motors, transformers. Motors, transformers. Small motors, automotive sensors and solenoids, transformers. Extreme loads and space applications.
    Thermal values
    Temperature index 20.000 h acc. to IEC 60172  158°C  158°C  164°C  192°C  195°C  210°C  212°C  230°C  245°C
    Thermal stability chart [view]
    Cut through temperature
    0.05mm: acc. to IEC 60851-6 4 200°C 200°C 200°C 230°C 265°C 320°C 320°C 350°C 450°C
    Elektrisola typical value  225°C  225°C  225°C  260°C  315°C  350°C  365°C  390°C  450°C
    0.25mm: acc. to IEC 60851-6 4 200°C 200°C 200°C 230°C 265°C 320°C 350°C 450°C
    Elektrisola typical value  230°C  230°C  230°C  265°C  325°C  360°C  380°C  410°C  450°C
    Heat Shock
    0.05mm: acc. to IEC 60851-6 3 175°C 175°C 175°C 200°C 200°C 220°C 220°C 240°C 260°C
    Elektrisola typical value  190°C  190°C  190°C  210°C  260°C  230°C  250°C  250°C  300°C
    0.25mm: acc. to IEC 60851-6 3 175°C 175°C 175°C 200°C 200°C 220°C 220°C 240°C 260°C
    Elektrisola typical value  180°C  180°C  180°C  200°C  250°C  220°C  240°C  240°C  300°C
    Electrical values
    Low voltage continuity for Grade 1 wires
    0.05mm: acc. to IEC 60851-5 1 40 40 40 40 40 40 40 40 40
    Elektrisola typical value  0  0  0  0  0  0  0  0  0
    High voltage continuity for Grade 1 wires
    0.05mm: Elektrisola typical value  2  2  2  2  2  2  2  2  2
    0.25mm: acc. to IEC 60851-5 2 10 10 10 10 10 10 10 10 10
    Elektrisola typical value  1  1  1  1  1  1  1  1  1
    Pinholes acc. to JIS C3003.6c
    with 0% elongation good good very good very good very good very good very good very good very good
    with 3% elongation not good not good very good very good very good good very good very good very good
    Breakdown voltage acc. to IEC 60851-5 4 (at 20 ?, 35% humidity)
    0.05mm: Elektrisola typical value 220 V/µm 210 V/µm 220 V/µm 220 V/µm 220 V/µm 220 V/µm 210 V/µm 210 V/µm 210 V/µm
    0.25mm: Elektrisola typical value 180 V/µm 150 V/µm 180 V/µm 180 V/µm 180 V/µm 180 V/µm 170 V/µm 170 V/µm 170 V/µm
    Decrease of breakdown voltage for Grade 1 wires
    0.05mm: Elektrisola typical value 25% / 155°C 30% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    0.25mm: Elektrisola typical value 25% / 155°C 30% / 155°C 25% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    Calculation method of break voltage [view]
    Mechanical values
    Elongation for Grade 1 wire
    0.05mm: acc. to IEC 60851-3 Part 3 1 14% 14% 14% 14% 14% 14% 14% 14% 14%
    Elektrisola typical value  23%  23%  23%  23%  23%  23%  23%  23%  23%
    0.25mm: acc. to IEC 60851-3 Part 3 1 25% 25% 25% 25% 25% 25% 25% 25% 25%
    Elektrisola typical value  40%  40%  40%  40%  40%  40%  40%  40%  40%
    Tensile strength for Grade 1 wires
    0.05mm: Elektrisola typical value 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
    0.25mm: Elektrisola typical value 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
    Stress strain chart [view]
    Chemical compatibility
    Compatibility to standard solution
    Pencil Hardness acc. to IEC 60851-4 3 with treatment 4H 4H 4H 4H 4H 4H 4H 4H 6H
    Pencil Hardness acc. to IEC 60851-4 3 without treatment 4H 4H 4H 4H 4H 4H 4H 4H 6H
    Decrease of breakdown voltage in % after treatment 5% 5% 5% 0% 0% 5% 0% 5% 0%
    RoHS laboratory analysis view view view view view view view
    Solderability
    Solderability for Grade 1 wires
    0.05mm: max. acc. to IEC 60851-4 5 2.0s / 390°C 2.0s / 390°C 2.0s / 390°C 3.0s / 390°C 3.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.3s / 370°C 0.3s / 370°C 0.3s / 370°C 1.8s / 370°C 1.8s / 470°C
    Elektrisola typical value 0.2s / 390°C 0.2s / 390°C 0.2s / 390°C 0.7s / 390°C
    0.25mm: max. acc. to IEC 60851-4 5 2.0s / 390°C 2.0s / 390°C 2.0s / 390°C 3.0s / 390°C 3.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.7s / 370°C 0.7s / 370°C 0.7s / 370°C 2.8s / 370°C 2.8s / 470°C
    Elektrisola typical value 0.5s / 390°C 0.5s / 390°C 0.5s / 390°C 1.1s / 390°C
    Solderability of different wire types chart [view]

    America (inch)

    Copper Magnet Wire acc. to NEMA MW 1000C (inch)


    Thermal Stability acc. to IEC 60172

    The line chart below is for technical comparison only and cannot be used to forecast lifetime of wound products (see also ASTM D2307)


    Thermal Stability in Hours [h] vs. Temperature in Degrees Celsius [°C] or Fahrenheit [°F]
    Average breakdown voltage at 20°C
    Calculation of average value Ds
    Ds=t*Vµ(volt), with
    Ds : breakdown voltage
    t : increase with insulation, t = da - dnom, with
    da : outer diameter
    dnom : bare wire diameter
    Vµ : Volt per micron insulation
    Example
    Test with cylindrical electrode
    dnom = 0.071mm (41 AWG)
    da = 0.083mm
    t = da - dnom = 0.083 - 0.071 = 0.012mm = 12 µm
    Vµ = 220 V/µm, therefore
    Ds = 12µ * 220 V/µ = 2,640 V

    Calculation of Breakdown Voltage (Test acc. to IEC 60851.5.4.2, cylinder)

    Solderability of different Wire Types
    Product Code
    P155
    PN155
    P180
    E180
    A200
    AI210
    I220
    ML240
    Product-Name Polysol© 155 Polysol-N© 155 Polysol© 180 Estersol© 180 Amidester© 200 Amidester© 210
    General Description mod. Polyurethane mod. Polyurethane/ Polyamide overcoat mod. Polyurethane Polyesterimide Theic-mod. Polyesterimide A200 + Polyamidimide Polyamidimide aromatic Polyimide
    NEMA (including the following standards) MW 79, MW 2, MW 75 MW 80, MW 28 MW 82, MW 79, MW 75 MW 77, MW 5, MW 30 MW 74, MW 5, MW 30 MW 35, MW 73 MW 81 MW 16
    IEC (including the following standards) IEC 60317-20, IEC 60317-4 IEC 60317-21, IEC 60317-19 IEC 60317-51,IEC 60317-20 IEC 60317-23, IEC 60317-3/8 IEC 60317-84,
    IEC 60317-8
    IEC 60317-13 IEC 60317-57, IEC 60317-26 IEC 60317-46, IEC 60317-7
    UL-approval yes yes yes yes yes yes yes yes
    Diameters available 56 - 24 AWG 56 - 24 AWG 56 - 24 AWG 56 - 24 AWG 56 - 24 AWG 56 - 24 AWG 52 - 24 AWG 56 - 24 AWG
    Properties Very good solderability and high thermal properties. Very good solderability with high thermal properties. Good solderability at 370°C and elevated thermal values. Solderable at high temperatures, high thermal properties and good chemical resistance. Very high thermal properties and good chemical resistance. Very high thermal properties and high mechanical resistance. High thermal properties, good chemical resistance. Excellent thermal properties, excellent chemical and high radiation resistance.
    Applications Small transformers, relays, solenoids, small motors, watch coils, transformers, instruments. Appliance motors, encapsulated coils, solenoids, transformers, toroids. Automotive coils as relays and ignition coils, transformers and solenoids. Small motors, small transformers, automotive coils. Motors, small motors, transformers. Motors, transformers. Small motors, automotive sensors and solenoids, transformers. Extreme loads and space applications.
    Thermal values
    Temperature index 20,000 h acc. to ASTM D 2307  158°C  170°C  192°C  195°C  210°C  212°C  230°C  245°C
    Thermal stability chart [view]
    Cut through temperature
    44 AWG: acc. to NEMA MW1000, 3.50 200°C 200°C 225°C 225°C 300°C 320°C 350°C 450°C
    Elektrisola typical value  225°C  225°C  260°C  315°C  350°C  365°C  390°C  480°C
    30 AWG: acc. to NEMA MW1000, 3.50 200°C 200°C 225°C 225°C 300°C 320°C 350°C 450°C
    Elektrisola typical value  230°C  230°C  265°C  325°C  360°C  380°C  410°C  480°C
    Heat Shock
    44 AWG: acc. to NEMA MW1000, 3.5 175°C 175°C 200°C 200°C 220°C 220°C 240°C 280°C
    Elektrisola typical value  190°C  190°C  210°C  260°C  230°C  230°C  250°C  300°C
    30 AWG: acc. to NEMA MW1000, 3.5 175°C 175°C 200°C 200°C 220°C 220°C 240°C 280°C
    Elektrisola typical value  180°C  180°C  200°C  250°C  220°C  220°C  240°C  300°C
    Electrical values
    Low voltage continuity acc. to NEMA MW 1000, 3.9.3
    44 AWG single: acc. to NEMA MW 1000, 3.9.3 25 25 25 25 25 25 25 25
    Elektrisola typical value  0  0  0  0  0  0  0  0
    High voltage continuity acc. to NEMA MW 1000, 3.9.2
    44 AWG single: acc. to NEMA MW 1000, 3.9.2 15 15 15 15 15 15 15 15
    Elektrisola typical value  2  2  2  2  2  2  2  2
    30 AWG single: acc. to NEMA MW 1000, 3.9.2 15 15 15 15 15 15 15 15
    Elektrisola typical value  1  1  1  1  1  1  1  1
    Breakdown voltage (at 20° C, 35% humidity) acc. to NEMA MW1000, 3.8.7
    44 AWG single: Elektrisola typical value 9000 V/mil 8700 V/mil 9000 V/mil 9000 V/mil 9000 V/mil 8700 V/mil 8700 V/mil 8700 V/mil
    30 AWG single: Elektrisola typical value 6000 V/mil 5800 V/mil 6000 V/mil 6000 V/mil 6000 V/mil 5800 V/mil 5800 V/mil
    Decrease of breakdown voltage in % at elevated temperature, Elektrisola typical value for 44/30AWG, Single build
    44 AWG single: Elektrisola typical value 25% / 155°C 30% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    30 AWG single: Elektrisola typical value 25% / 155°C 30% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    Calculation method of break voltage [view]
    Mechanical values
    Elongation min. acc. to NEMA MW 1000, 3.4 for 44/30 AWG
    44 AWG: acc. to NEMA MW 1000, 3.4 14% 14% 14% 14% 14% 14% 14% 14%
    Elektrisola typical value  23%  23%  23%  23%  23%  23%  23%  23%
    30 AWG: acc. to NEMA MW 1000, 3.4 25% 25% 25% 25% 25% 25% 25% 25%
    Elektrisola typical value  40%  40%  40%  40%  40%  40%  40%  40%
    Tensile strength for Single build wires
    44 AWG: Elektrisola typical value 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
    30 AWG: Elektrisola typical value 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
    Stress strain chart [view]
    Chemical compatibility
    Solubility per NEMA MW 1000, 3.51.1.1.3 Pass Pass Pass Pass Pass Pass Pass Pass
    Compatibility to standard solution
    Decrease of breakdown voltage in % after treatment 5% 5% 5% 5% 5% 0% 0% 5%
    RoHS laboratory analysis view view view view view view
    Solderability
    Solderability acc. to. NEMA MW 1000 3.13.1.1 max. seconds at °C for 44/30 AWG
    44 AWG: acc. to NEMA MW 1000 3.13 2.5s / 390°C 2.5s / 390°C 2.5s / 390°C 4.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.3s / 370°C 0.3s / 370°C 1.5s / 370°C 1.8s / 470°C
    Elektrisola typical value 0.2s / 390°C 0.2s / 390°C 0.7s / 390°C
    30 AWG: acc. to NEMA MW 1000 3.13 3.5s / 390°C 3.5s / 390°C 3.5s / 390°C 5.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.7s / 370°C 0.7s / 370°C 2.8s / 370°C 2.8s / 470°C
    Elektrisola typical value 0.5s / 390°C 0.5s / 390°C 1.1s / 390°C
    Solderability of different wire types chart [view]

    America (metric)

    Copper Magnet Wire acc. to NEMA MW 1000C (metric)


    Thermal Stability acc. to IEC 60172

    The line chart below is for technical comparison only and cannot be used to forecast lifetime of wound products (see also ASTM D2307)


    Thermal Stability in Hours [h] vs. Temperature in Degrees Celsius [°C] or Fahrenheit [°F]
    Average breakdown voltage at 20°C
    Calculation of average value Ds
    Ds=t*Vµ(volt), with
    Ds : breakdown voltage
    t : increase with insulation, t = da - dnom, with
    da : outer diameter
    dnom : bare wire diameter
    Vµ : Volt per micron insulation
    Example
    Test with cylindrical electrode
    dnom = 0.071mm (41 AWG)
    da = 0.083mm
    t = da - dnom = 0.083 - 0.071 = 0.012mm = 12 µm
    Vµ = 220 V/µm, therefore
    Ds = 12µ * 220 V/µ = 2,640 V

    Calculation of Breakdown Voltage (Test acc. to IEC 60851.5.4.2, cylinder)

    Solderability of different Wire Types
    Product Code
    P155
    PN155
    P180
    E180
    A200
    AI210
    I220
    ML240
    Product-Name Polysol© 155 Polysol-N© 155 Polysol© 180 Estersol© 180 Amidester© 200 Amidester© 210
    General Description mod. Polyurethane mod. Polyurethane/ Polyamide overcoat mod. Polyurethane Polyesterimide Theic-mod. Polyesterimide A200 + Polyamidimide Polyamidimide aromatic Polyimide
    NEMA (including the following standards) MW 79, MW 2, MW 75 MW 80, MW 28 MW 82, MW 79, MW 75 MW 77, MW 5, MW 30 MW 74, MW 5, MW 30 MW 35, MW 73 MW 81 MW 16
    IEC (including the following standards) IEC 60317-20, IEC 60317-4 IEC 60317-21, IEC 60317-19 IEC 60317-51, IEC 60317-20 IEC 60317-23, IEC 60317-3/8 IEC 60317-84,
    IEC 60317-8
    IEC 60317-13 IEC 60317-57, IEC 60317-26 IEC 60317-46, IEC 60317-7
    UL-approval yes yes yes yes yes yes yes yes
    Diameters available 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.010 - 0.50 mm 0.015 - 0.50 mm 0.020 - 0.50 mm 0.015 - 0.50 mm, ex USA
    Properties Very good solderability and high thermal properties. Very good solderability with high thermal properties. Good solderability at 370°C and elevated thermal values. Solderable at high temperatures, high thermal properties and good chemical resistance. Very high thermal properties and good chemical resistance. Very high thermal properties and high mechanical resistance. High thermal properties, good chemical resistance. Excellent thermal properties, excellent chemical and high radiation resistance.
    Applications Small transformers, relays, solenoids, small motors, watch coils, transformers, instruments. Appliance motors, encapsulated coils, solenoids, transformers, toroids. Automotive coils as relays and ignition coils, transformers and solenoids. Small motors, small transformers, automotive coils. Motors, small motors, transformers. Motors, transformers. Small motors, automotive sensors and solenoids, transformers. Extreme loads and space applications.
    Thermal values
    Temperature index 20,000 h acc. to ASTM D 2307  158°C  158°C  192°C  195°C  210°C  212°C  230°C  245°C
    Thermal stability chart [view]
    Cut through temperature
    44 AWG: acc. to NEMA MW1000, 3.50 200°C 200°C 225°C 225°C 300°C 320°C 350°C 450°C
    Elektrisola typical value  225°C  225°C  260°C  315°C  350°C  365°C  390°C  480°C
    30 AWG: acc. to NEMA MW1000, 3.50 200°C 200°C 225°C 225°C 300°C 320°C 350°C 450°C
    Elektrisola typical value  230°C  230°C  265°C  325°C  360°C  380°C  410°C  480°C
    Heat Shock
    44 AWG: acc. to NEMA MW1000, 3.5 175°C 175°C 200°C 200°C 220°C 220°C 240°C 280°C
    Elektrisola typical value  190°C  190°C  210°C  260°C  230°C  230°C  250°C  300°C
    30 AWG: acc. to NEMA MW1000, 3.5 175°C 175°C 200°C 200°C 220°C 220°C 240°C 250°C
    Elektrisola typical value  180°C  180°C  200°C  250°C  220°C  220°C  240°C  300°C
    Electrical values
    Low voltage continuity acc. to NEMA MW 1000, 3.9.3
    44 AWG single: acc. to NEMA MW 1000, 3.9.3 15 15 15 15 15 15 15 15
    Elektrisola typical value  0  0  0  0  0  0  0  0
    High voltage continuity acc. to NEMA MW 1000, 3.9.2
    44 AWG single: acc. to NEMA MW 1000, 3.9.2 15 15 15 15 15 15 15 15
    Elektrisola typical value  2  2  2  2  2  2  2  2
    30 AWG single: acc. to NEMA MW1000, 3.9.2 15 15 15 15 15 15 15 15
    Elektrisola typical value  1  1  1  1  1  1  1  1
    Breakdown voltage (at 20° C, 35% humidity) acc. to NEMA MW1000, 3.8.7
    44 AWG single: Elektrisola typical value 9000 V/mil 8700 V/mil 9000 V/mil 9000 V/mil 9000 V/mil 8700 V/mil 8700 V/mil 8700 V/mil
    30 AWG single: Elektrisola typical value 6000 V/mil 5800 V/mil 6000 V/mil 6000 V/mil 6000 V/mil 5800 V/mil 5800 V/mil
    Decrease of breakdown voltage in % at elevated temperature, Elektrisola typical value for 44/30AWG, Single build
    44 AWG single: Elektrisola typical value 25% / 155°C 30% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    30 AWG single: Elektrisola typical value 25% / 155°C 30% / 155°C 20% / 180°C 20% / 180°C 20% / 200°C 20% / 205°C 20% / 205°C 15% / 220°C
    Calculation method of break voltage [view]
    Mechanical values
    Elongation min. acc. to NEMA MW 1000, 3.4 for 44/30 AWG
    44 AWG: acc. to NEMA MW 1000, 3.4 14% 14% 14% 14% 14% 14% 14% 14%
    Elektrisola typical value  23%  23%  23%  23%  23%  23%  23%  23%
    30 AWG: acc. to NEMA MW 1000, 3.4 25% 25% 25% 25% 25% 25% 25% 25%
    Elektrisola typical value  40%  40%  40%  40%  40%  40%  40%  40%
    Tensile strength for Single build wires
    44 AWG: Elektrisola typical value 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
    30 AWG: Elektrisola typical value 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
    Stress strain chart [view]
    Chemical compatibility
    Solubility per NEMA MW 1000, 3.51.1.1.3 Pass Pass Pass Pass Pass Pass Pass Pass
    Compatibility to standard solution
    Decrease of breakdown voltage in % after treatment 5% 5% 0% 0% 5% 0% 5% 0%
    RoHS laboratory analysis view view view view view view
    Solderability
    Solderability acc. to. NEMA MW 1000 3.13.1.1 max. seconds at °C for 44/30 AWG
    44 AWG: acc. to NEMA MW 1000 3.13 4.0s / 390°C 4.0s / 390°C 4.0s / 390°C 4.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.3s / 370°C 0.3s / 370°C 1.5s / 370°C 1.8s / 470°C
    Elektrisola typical value 0.2s / 390°C 0.2s / 390°C 0.7s / 390°C
    30 AWG: acc. to NEMA MW 1000 3.13 5.0s / 390°C 5.0s / 390°C 5.0s / 390°C 5.0s / 470°C not solderable not solderable not solderable not solderable
    Elektrisola typical value 0.7s / 370°C 0.7s / 370°C 2.8s / 370°C 2.8s / 470°C
    Elektrisola typical value 0.5s / 390°C 0.5s / 390°C 1.1s / 390°C
    Solderability of different wire types chart [view]

    Global Footprint

    Global Footprint

    ELEKTRISOLA is a true global producer of fine enamelled wires with 9 plants in the 3 most important continents for the automotive and the electrical industry using the same state-of-the-art machines to produce the same high quality standard.

    Advantages of Elektrisola Global Footprint

    1. Worldwide supply of identical quality

    • same management of ownership
    • same products
    • same in-house designed machines
    • same processes
    • same work instructions
    • same quality approvals (ISO, IATF)
    • same UL-approvals
    • same test procedures
    • ideal for global projects
    2. Safety of supply
    • easy backup of other Elektrisola plants with identical products

    3. Local production and supply

    • fast and efficient delivery
    • local currency
    • local sales and service

    4. Local service

    • local engineering support for R&D and process improvement
    • fast working as in the same time zone
    • easy communication in local language
    • assistance for global projects with local production

    5. Environment friendly

    • short transportation distances
    • local spool recycling
    • worldwide system for emission control (sniff during your visit)

    Elektrisola Locations

    Plants
    Warehouse
    Sale office