Self Bonding Technical Data

Self Bonding Technical Data

Europe / Asia IEC 60317

Technical Data for Selfbonding Copper Wire by Size acc. to IEC 60317

Minimum coat thickness and maximum overall diameter
Conductor
(Bare Wire)		 Grade 1B Grade 2B Elongation
acc to IEC		 Resistance at 20 °C Breakdown Voltage
acc to IEC **		 1 kg of enamelled wire length approx. Filling Factor
number of enamelled wires/cm²		 Tension
Nominal Diameter Tolerance Section min inc.
base coat		 min inc.
bond coat		 max o.d. min inc.
base coat		 min inc.
bond coat		 max o.d. min nom min max Grade 1B Grade 2B Grade 1B Grade 2B Grade 1B Grade 2B max
[mm] [mm] [mm²] [mm] [mm] [mm] [mm] [mm] [mm] [%] [Ohm/m] [Ohm/m] [Ohm/m] min. [V] min. [V] [km] [km] [n] [n] [cN]
0.010 * 0.000078540 0.0013 0.0008 0.0133 3 217.65 195.88 239.41 70 125 1306 715995 1.4
0.012 * 0.000113097 0.0013 0.0008 0.0160 3 151.14 136.03 166.26 80 150 912.3 509852 2.0
0.014 * 0.000153938 0.0016 0.0010 0.0190 4 111.04 99.94 122.15 90 175 666.3 364483 2.5
0.016 * 0.000201062 0.0016 0.001 0.022 0.004 0.001 0.025 5 85.02 76.52 93.52 100 200 510.6 477.3 280237 212719 3.2
0.018 * 0.000254469 0.0018 0.001 0.024 0.004 0.001 0.027 5 67.18 60.46 73.89 110 225 406.8 384.2 230156 180417 3.9
0.019 * 0.000283529 0.0019 0.001 0.025 0.004 0.001 0.028 6 60.29 54.26 66.32 115 240 366.4 347.5 210006 166957 4.3
0.020 * 0.000314159 0.002 0.002 0.026 0.004 0.002 0.029 6 54.41 48.97 59.85 120 250 328.9 314.7 184773 152705 4.7
0.021 * 0.000346361 0.002 0.002 0.029 0.004 0.002 0.031 6 49.35 44.42 54.29 125 265 294.7 284.8 158413 137316 5.1
0.022 * 0.000380133 0.002 0.002 0.030 0.005 0.002 0.033 6 44.97 40.47 49.47 130 275 269.7 256.9 147300 120169 5.5
0.023 * 0.000415476 0.002 0.002 0.031 0.005 0.002 0.034 7 41.14 37.03 45.26 145 290 247.8 236.6 137316 112776 6.0
0.024 * 0.000452389 0.002 0.002 0.032 0.005 0.002 0.035 7 37.79 34.01 41.56 145 290 228.4 218.5 128314 106045 6.5
0.025 * 0.000490874 0.003 0.002 0.034 0.005 0.002 0.037 7 34.82 31.34 38.31 150 300 208.3 201.0 112776 97024 7.0
0.027 * 0.000572555 0.003 0.002 0.037 0.005 0.002 0.040 7 29.86 26.87 32.84 165 315 178.7 173.0 97024 84356 8.0
0.028 * 0.000615752 0.003 0.003 0.038 0.006 0.003 0.042 7 27.76 24.99 30.54 170 325 165.7 158.5 89107 74016 8.5
0.030 * 0.000706858 0.003 0.003 0.042 0.006 0.003 0.044 8 24.18 21.76 26.60 180 350 143.7 139.4 75926 67053 9.6
0.032 * 0.000804248 0.003 0.003 0.044 0.007 0.003 0.048 8 21.25 19.13 23.38 190 375 127.1 121.5 68699 57029 10.8
0.034 * 0.00090792 0.003 0.003 0.047 0.007 0.003 0.052 8 18.83 17.133 20.522 210 400 112.7 107.4 61029 50123 12.0
0.036 * 0.00101788 0.004 0.003 0.050 0.008 0.003 0.055 8 16.79 15.282 18.305 225 425 100.1 95.70 53409 44399 13.2
0.038 * 0.001134 0.004 0.003 0.052 0.008 0.003 0.057 10 15.07 13.716 16.429 240 450 90.29 86.56 49095 41112 14.5
0.040 * 0.001257 0.004 0.003 0.055 0.008 0.003 0.060 10 13.60 12.379 14.827 250 475 81.50 78.30 44399 37491 15.9
0.043 * 0.001452 0.004 0.003 0.059 0.009 0.003 0.065 12 11.77 10.712 12.831 265 520 70.73 67.59 38880 32079 18.0
0.045 * 0.001590 0.005 0.003 0.062 0.009 0.003 0.068 12 10.75 9.781 11.715 275 550 64.36 61.86 34929 29564 19.4
0.048 * 0.001810 0.005 0.003 0.067 0.010 0.003 0.073 14 9.447 8.596 10.297 290 580 56.48 54.21 30533 25726 21.7
0.050 * 0.001963 0.005 0.003 0.068 0.010 0.003 0.074 14 8.706 7.922 9.489 300 600 52.45 50.45 29096 24611 23.2
0.053 * 0.002206 0.005 0.003 0.072 0.010 0.003 0.078 15 7.748 7.051 8.446 315 625 46.76 45.08 26114 22277 25.6
0.056 * 0.002463 0.006 0.003 0.075 0.011 0.003 0.082 15 6.940 6.316 7.565 325 650 41.95 40.40 23568 19994 28.2
0.060 * 0.002827 0.006 0.003 0.081 0.011 0.003 0.088 16 6.046 5.502 6.590 355 680 36.55 35.29 20530 17601 31.7
0.063 * 0.003117 0.006 0.005 0.085 0.012 0.005 0.092 16 5.484 4.990 5.977 375 700 33.01 31.83 18272 15614 34.4
0.067 * 0.003526 0.007 0.005 0.090 0.012 0.005 0.098 17 4.848 4.412 5.285 400 700 29.19 28.21 16173 13946 38
0.070 * 0.003848 0.007 0.005 0.093 0.012 0.005 0.100 17 4.442 4.042 4.842 425 700 26.85 26.06 15083 13210 41
0.071 ± 0.003 0.003959 0.007 0.005 0.094 0.012 0.005 0.101 17 4.318 3.929 4.706 425 700 26.13 25.37 14745 12932 42
0.075 ± 0.003 0.004418 0.007 0.005 0.100 0.013 0.005 0.106 17 3.869 3.547 4.235 425 765 23.41 22.77 13210 11665 46
0.080 ± 0.003 0.005027 0.007 0.005 0.105 0.014 0.005 0.112 17 3.401 3.133 3.703 425 850 20.69 20.07 11903 10376 52
0.085 ± 0.003 0.005675 0.008 0.005 0.112 0.015 0.005 0.119 18 3.012 2.787 3.265 465 875 18.30 17.78 10475 9206 57
0.090 ± 0.003 0.006362 0.008 0.005 0.117 0.015 0.005 0.125 18 2.687 2.495 2.900 500 900 16.40 15.93 9544 8365 63
0.095 ± 0.003 0.007088 0.008 0.005 0.123 0.016 0.005 0.131 19 2.412 2.247 2.594 500 925 14.75 14.33 8657 7572 69
0.100 ± 0.003 0.007854 0.008 0.005 0.129 0.016 0.005 0.137 19 2.176 2.034 2.333 500 950 13.34 12.97 7888 6940 75
0.106 ± 0.003 0.008825 0.008 0.005 0.136 0.017 0.005 0.145 20 1.937 1.816 2.069 1200 2650 11.90 11.56 7104 6198 83
0.110 ± 0.003 0.009503 0.009 0.008 0.141 0.017 0.008 0.150 20 1.799 1.690 1.917 1300 2700 10.99 10.70 6431 5687 88
0.112 ± 0.003 0.009852 0.009 0.008 0.143 0.017 0.008 0.152 20 1.735 1.632 1.848 1300 2700 10.62 10.34 6244 5531 91
0.118 ± 0.003 0.010936 0.010 0.009 0.150 0.019 0.009 0.159 20 1.563 1.474 1.660 1400 2750 9.558 9.310 5608 4966 99
0.120 ± 0.003 0.011310 0.010 0.009 0.153 0.019 0.009 0.163 20 1.511 1.426 1.604 1500 2800 9.240 8.992 5418 4776 102
0.125 ± 0.003 0.012272 0.010 0.009 0.158 0.019 0.009 0.168 20 1.393 1.317 1.475 1500 2800 8.541 8.321 5065 4483 110
0.130 ± 0.003 0.013273 0.011 0.010 0.165 0.021 0.010 0.175 21 1.288 1.220 1.361 1550 2900 7.877 7.671 4626 4092 118
0.132 ± 0.003 0.013685 0.011 0.010 0.167 0.021 0.010 0.177 21 1.249 1.184 1.319 1550 2900 7.648 7.452 4511 3996 121
0.140 ± 0.003 0.015394 0.011 0.010 0.175 0.021 0.010 0.186 21 1.110 1.055 1.170 1600 3000 6.827 6.654 4092 3624 133
0.150 ± 0.003 0.017671 0.012 0.010 0.186 0.023 0.010 0.197 22 0.9673 0.9219 1.0159 1650 3100 5.961 5.814 3604 3199 150
0.160 ± 0.003 0.020106 0.012 0.010 0.197 0.023 0.010 0.209 22 0.8502 0.8122 0.8906 1700 3200 5.254 5.128 3216 2858 168
0.170 ± 0.003 0.022698 0.013 0.010 0.210 0.025 0.010 0.221 23 0.7531 0.7211 0.7871 1700 3250 4.653 4.548 2844 2545 186
0.180 ± 0.003 0.025447 0.013 0.010 0.220 0.025 0.010 0.233 23 0.6718 0.6444 0.7007 1700 3300 4.165 4.068 2582 2302 206
0.190 ± 0.003 0.028353 0.014 0.011 0.233 0.027 0.011 0.245 24 0.6029 0.5794 0.6278 1750 3400 3.733 3.651 2302 2065 226
0.200 ± 0.003 0.031416 0.014 0.011 0.243 0.027 0.011 0.256 24 0.5441 0.5237 0.5657 1800 3500 3.379 3.306 2109 1893 247
0.212 ± 0.003 0.035299 0.015 0.012 0.258 0.029 0.012 0.272 24 0.4843 0.4669 0.5026 1850 3600 3.005 2.939 1870 1676 274
0.224 ± 0.003 0.039408 0.015 0.012 0.270 0.029 0.012 0.284 24 0.4338 0.4188 0.4495 1900 3700 2.700 2.644 1702 1533 302
0.236 ± 0.004 0.043744 0.017 0.013 0.286 0.032 0.013 0.302 25 0.3908 0.3747 0.4079 2000 3800 2.427 2.374 1516 1359 331
0.250 ± 0.004 0.049087 0.017 0.013 0.300 0.032 0.013 0.316 25 0.3482 0.3345 0.3628 2100 3900 2.170 2.125 1373 1237 366
0.265 ± 0.004 0.055155 0.018 0.013 0.316 0.033 0.013 0.333 26 0.3099 0.2982 0.3223 2150 3950 1.934 1.896 1233 1114 406
0.280 ± 0.004 0.061575 0.018 0.013 0.331 0.033 0.013 0.348 26 0.2776 0.2676 0.2882 2200 4000 1.737 1.705 1121 1017 448
0.300 ± 0.004 0.070686 0.019 0.014 0.354 0.035 0.014 0.372 26 0.2418 0.2335 0.2506 2200 4050 1.514 1.486 979 889 507
0.315 ± 0.004 0.077931 0.019 0.014 0.369 0.035 0.014 0.387 26 0.2193 0.2121 0.2270 2200 4100 1.376 1.352 899 819 553
0.335 ± 0.004 0.088141 0.020 0.015 0.393 0.038 0.015 0.412 27 0.1939 0.1878 0.2004 2250 4200 1.217 1.195 793 722 618
0.355 ± 0.004 0.098980 0.020 0.015 0.413 0.038 0.015 0.432 27 0.1727 0.1674 0.1782 2300 4300 1.086 1.068 716 655 687
0.375 ± 0.005 0.110447 0.021 0.016 0.436 0.040 0.016 0.456 27 0.1548 0.1494 0.1604 2300 4350 0.974 0.957 642 587 759
0.400 ± 0.005 0.125664 0.021 0.016 0.461 0.040 0.016 0.481 27 0.1360 0.1316 0.1407 2300 4400 0.858 0.844 573 526 854
0.425 ± 0.005 0.141863 0.022 0.016 0.489 0.042 0.016 0.511 28 0.1205 0.1167 0.1244 2300 4400 0.761 0.749 510 468 954
0.450 ± 0.005 0.159043 0.022 0.016 0.514 0.042 0.016 0.536 28 0.1075 0.1042 0.1109 2300 4400 0.680 0.670 460 424 1060
0.475 ± 0.005 0.177205 0.024 0.017 0.543 0.045 0.017 0.565 28 0.09646 0.09366 0.09938 2350 4500 0.610 0.601 412 380 1170
0.500 ± 0.005 0.196350 0.024 0.017 0.568 0.045 0.017 0.590 28 0.08706 0.08462 0.08959 2400 4600 0.551 0.544 376 348 1287

* Resistance tolerance is binding.

* * Diameters ≤ 0,100 mm measured using cylinder method, diameters > 0,100 mm measured using twist method.

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Asia JIS C3202

Technical Data for Selfbonding Copper Wire by Size acc. to JIS C3202

Minimum coat thickness and maximum overall diameter
Conductor
(Bare Wire)		 Class 0 Class 1 Class 2 Elongation
acc to JIS		 Resistance at 20 °C Breakdown Voltage
acc to JIS **		 1 kg of enamelled wire length approx. Filling Factor
number of enamelled wires/cm²		 max. winding tension
Nominal Diameter Tolerance
(Class2)		 Section min thickness
base coat		 min total
thickness		 max OD min thickness
base coat		 min total
thickness		 max OD min thickness
base coat		 min total
thickness		 max OD min nom max
(Class2)		 Class0 Class1 Class2 Class0 Class1 Class2 Class0 Class1 Class2
[mm] [mm] [mm²] (radius)
[mm]		 (radius)
[mm]		 [mm] (radius)
[mm]		 (radius)
[mm]		 [mm] (radius)
[mm]		 (radius)
[mm]		 [mm] [%] [Ohm/km] [Ohm/km] min. [V] min. [V] min. [V] [km] [km] [km] [n] [n] [n] [cN]
0.012 ± 0.001 0.000113097 0.001 0.002 0.019 157162 205740 821.7 337422 2.0
0.014 ± 0.001 0.000153938 0.001 0.002 0.021 115466 145073 621.5 274796 2.5
0.016 ± 0.001 0.000201062 0.001 0.002 0.023 88404 107768 486.2 228114 3.2
0.018 ± 0.001 0.000254469 0.001 0.002 0.025 69850 83203 390.5 192391 3.9
0.019 ± 0.001 0.000283529 0.001 0.002 0.027 62691 73959 349.5 170833 4.3
0.020 ± 0.002 0.000314159 0.001 0.002 0.030 56578 69850 311.9 147300 4.7
0.021 ± 0.002 0.000346361 0.001 0.002 0.032 51318 62691 282.4 132701 5.1
0.022 ± 0.002 0.000380133 0.001 0.002 0.033 46759 56578 259.0 124142 5.5
0.023 ± 0.002 0.000415476 0.001 0.002 0.035 42781 51318 236.6 112776 6.0
0.024 ± 0.002 0.000452389 0.002 0.003 0.036 39291 46759 212.0 94272 6.5
0.025 ± 0.002 0.000490874 0.002 0.003 0.037 5 36210 42780 60 196.7 89107 7.0
0.027 ± 0.002 0.000572555 0.002 0.003 0.040 5 31044 36210 60 169.5 77910 8.0
0.028 ± 0.002 0.000615752 0.002 0.003 0.042 5 28867 33478 60 157.5 72177 8.5
0.030 ± 0.002 0.000706858 0.002 0.003 0.044 5 25146 28870 70 138.6 65466 9.6
0.032 ± 0.002 0.000804248 0.002 0.003 0.047 5 22101 25146 70 122.2 58317 10.8
0.034 ± 0.002 0.000907920 0.002 0.003 0.049 5 19577 22101 70 109.2 53409 12.0
0.036 ± 0.002 0.00101788 0.002 0.003 0.052 5 17462 19577 70 97.62 48098 13.2
0.038 ± 0.002 0.00113412 0.002 0.003 0.054 5 15673 17462 70 88.21 44399 14.5
0.040 ± 0.002 0.00125664 0.002 0.003 0.056 7 14145 15670 100 80.10 41112 15.9
0.043 ± 0.003 0.00145220 0.003 0.004 0.061 7 12240 14145 100 68.15 33175 18.0
0.045 ± 0.003 0.00159043 0.003 0.004 0.064 7 11167 12830 100 62.35 30533 19.4
0.048 ± 0.003 0.00180956 0.003 0.004 0.067 7 9823 11167 100 55.25 27759 21.7
0.050 ± 0.003 0.00196350 0.004 0.005 0.083 0.003 0.004 0.069 10 9053 10240 950 700 47.90 51.17 20259 26114 23.2
0.053 ± 0.003 0.00220618 0.004 0.005 0.087 0.003 0.004 0.073 10 8057 9053 950 700 42.94 45.69 18504 23568 25.6
0.056 ± 0.003 0.00246301 0.004 0.005 0.091 0.003 0.004 0.076 10 7217 8057 950 700 38.72 41.18 16967 21671 28.2
0.060 ± 0.003 0.00282743 0.004 0.006 0.096 0.003 0.004 0.081 10 6286 6966 950 700 33.81 36.02 14913 19227 31.7
0.063 ± 0.003 0.00311725 0.004 0.006 0.098 0.003 0.004 0.084 10 5644 6222 950 700 31.01 32.83 14100 17821 34.4
0.067 ± 0.003 0.00352565 0.004 0.006 0.102 0.003 0.004 0.088 10 4990 5469 950 700 27.68 29.19 12932 16173 38.0
0.070 ± 0.003 0.00384845 0.004 0.006 0.106 0.003 0.004 0.091 10 4572 4990 950 700 25.46 26.85 12024 15083 41.0
0.071 ± 0.003 0.00395919 0.005 0.007 0.108 0.003 0.005 0.093 10 4444 4844 950 700 24.48 25.94 11209 14257 42.0
0.075 ± 0.003 0.00441787 0.005 0.007 0.113 0.003 0.005 0.097 10 3982 4321 950 700 22.07 23.36 10278 13070 46.0
0.080 ± 0.003 0.00502655 0.005 0.007 0.118 0.003 0.005 0.103 10 3500 3778 1100 700 19.58 20.60 9373 11665 52.0
0.085 ± 0.003 0.00567450 0.005 0.007 0.123 0.003 0.005 0.108 10 3100 3331 1100 700 17.49 18.34 8582 10575 57.0
0.090 ± 0.003 0.00636173 0.005 0.008 0.128 0.003 0.005 0.113 10 2765 2959 1100 700 15.65 16.43 7759 9631 63.0
0.095 ± 0.003 0.00708822 0.005 0.008 0.134 0.003 0.005 0.119 10 2482 2647 1100 700 14.11 14.77 7104 8732 69.0
0.100 ± 0.003 0.00785398 0.009 0.016 0.156 0.005 0.009 0.140 0.003 0.005 0.125 15 2240 2381 2000 1100 700 11.88 12.75 13.36 4933 6431 7953 75.0
0.106 ± 0.003 0.00882473 0.009 0.016 0.162 0.005 0.009 0.146 0.003 0.005 0.131 15 1994 2111 2000 1100 700 10.70 11.42 11.94 4568 5892 7217 83.0
0.110 ± 0.003 0.00950332 0.009 0.016 0.166 0.005 0.009 0.150 0.003 0.005 0.135 15 1851 1957 2000 1100 700 10.00 10.65 11.11 4347 5569 6781 88.0
0.112 ± 0.003 0.00985204 0.009 0.016 0.172 0.005 0.009 0.154 0.003 0.005 0.138 15 1786 1885 2000 1100 700 9.615 10.26 10.71 4141 5344 6529 91.0
0.120 ± 0.003 0.0113097 0.010 0.017 0.180 0.006 0.010 0.162 0.004 0.006 0.147 15 1556 1636 2200 1300 850 8.426 8.952 9.305 3686 4685 5608 102
0.125 ± 0.003 0.0122718 0.010 0.017 0.185 0.006 0.010 0.167 0.004 0.006 0.152 15 1434 1505 2200 1300 850 7.821 8.286 8.598 3486 4400 5237 110
0.130 ± 0.003 0.0132732 0.010 0.017 0.190 0.006 0.010 0.172 0.004 0.006 0.157 15 1325 1389 2200 1300 850 7.278 7.692 7.969 3302 4141 4901 118
0.140 ± 0.003 0.0153938 0.010 0.017 0.200 0.006 0.010 0.182 0.004 0.006 0.167 15 1143 1193 2200 1300 850 6.348 6.679 6.901 2976 3686 4320 133
0.150 ± 0.003 0.0176715 0.010 0.017 0.210 0.006 0.010 0.192 0.004 0.006 0.177 15 996.0 1037 2200 1300 850 5.585 5.854 6.033 2695 3302 3836 150
0.160 ± 0.003 0.0201062 0.011 0.018 0.222 0.007 0.011 0.204 0.005 0.007 0.189 15 875.0 908.8 2200 1300 850 4.917 5.139 5.287 2386 2887 3320 168
0.170 ± 0.003 0.0226980 0.011 0.018 0.232 0.007 0.011 0.214 0.005 0.007 0.199 15 775.1 803.2 2200 1300 850 4.391 4.575 4.698 2183 2619 2991 186
0.180 ± 0.003 0.0254469 0.012 0.019 0.246 0.008 0.012 0.226 0.005 0.008 0.211 15 691.4 715.0 2400 1600 1000 3.913 4.076 4.187 1940 2322 2656 206
0.19 ± 0.003 0.0283529 0.012 0.019 0.256 0.008 0.012 0.236 0.005 0.008 0.221 15 620.5 640.6 2400 1600 1000 3.535 3.674 3.769 1790 2127 2419 226
0.200 ± 0.003 0.0314159 0.012 0.019 0.266 0.008 0.012 0.246 0.005 0.008 0.231 15 560.0 577.2 2400 1600 1000 3.210 3.328 3.409 1657 1956 2212 247
0.210 ± 0.003 0.0346361 0.012 0.019 0.276 0.008 0.012 0.256 0.005 0.008 0.241 15 507.9 522.8 2400 1600 1000 2.927 3.029 3.099 1538 1804 2030 269
0.220 ± 0.004 0.0380133 0.012 0.019 0.286 0.008 0.012 0.266 0.005 0.008 0.252 15 462.8 480.1 2400 1600 1000 2.680 2.769 2.828 1432 1670 1863 291
0.230 ± 0.004 0.0415476 0.013 0.020 0.298 0.009 0.013 0.278 0.006 0.009 0.264 15 423.4 438.6 2400 1600 1000 2.452 2.530 2.581 1309 1516 1682 315
0.240 ± 0.004 0.0452389 0.013 0.020 0.308 0.009 0.013 0.288 0.006 0.009 0.274 15 388.9 402.2 2400 1600 1000 2.261 2.330 2.375 1225 1412 1561 340
0.250 ± 0.004 0.0490874 0.013 0.020 0.318 0.009 0.013 0.298 0.006 0.009 0.284 15 358.4 370.2 2400 1600 1000 2.092 2.152 2.192 1149 1318 1452 366
0.260 ± 0.004 0.0530929 0.013 0.020 0.330 0.009 0.013 0.310 0.006 0.009 0.294 15 331.4 341.8 2400 1600 1000 1.938 1.992 2.030 1073 1225 1354 392
0.270 ± 0.004 0.0572555 0.013 0.020 0.340 0.009 0.013 0.320 0.006 0.009 0.304 15 307.3 316.6 2400 1600 1000 1.803 1.851 1.885 1011 1149 1266 419
0.280 ± 0.004 0.0615752 0.013 0.020 0.350 0.009 0.013 0.330 0.006 0.009 0.314 15 285.7 294.1 2400 1600 1000 1.682 1.725 1.755 954 1080 1186 448
0.290 ± 0.004 0.0660520 0.013 0.020 0.360 0.009 0.013 0.340 0.006 0.009 0.324 20 266.4 273.9 2400 1600 1000 1.573 1.611 1.639 901 1017 1114 476
0.300 ± 0.005 0.0706858 0.014 0.021 0.374 0.010 0.014 0.352 0.007 0.010 0.337 20 245.6 254.0 2800 2000 1400 1.467 1.503 1.527 835 943 1026 507
0.320 ± 0.005 0.0804248 0.014 0.021 0.394 0.010 0.014 0.372 0.007 0.010 0.357 20 215.9 222.8 2800 2000 1400 1.296 1.326 1.345 752 844 914 568
0.350 ± 0.005 0.0962113 0.014 0.021 0.424 0.010 0.014 0.402 0.007 0.010 0.387 20 180.5 185.7 2800 2000 1400 1.090 1.113 1.128 648 722 777 668
0.370 ± 0.005 0.107521 0.014 0.022 0.446 0.010 0.014 0.424 0.007 0.010 0.407 20 161.5 165.9 2800 2000 1400 0.977 0.998 1.011 586 652 702 740
0.400 ± 0.005 0.125664 0.015 0.023 0.480 0.011 0.015 0.456 0.007 0.011 0.439 20 138.2 141.7 2800 2000 1400 0.838 0.854 0.866 505 560 603 854
0.425 ± 0.005 0.141863 0.015 0.023 0.507 0.011 0.016 0.483 0.007 0.011 0.465 20 122.4 125.0 2800 2000 1400 0.744 0.758 0.768 455 499 539 954
0.450 ± 0.006 0.159043 0.016 0.024 0.532 0.011 0.016 0.508 0.007 0.011 0.490 20 109.2 112.1 2800 2000 1400 0.665 0.677 0.686 410 451 485 1060
0.475 ± 0.006 0.177205 0.016 0.024 0.560 0.012 0.017 0.535 0.007 0.011 0.517 20 97.30 99.17 2800 2000 1400 0.599 0.608 0.616 372 405 437 1170
0.500 ± 0.006 0.196350 0.017 0.025 0.586 0.012 0.017 0.560 0.008 0.012 0.542 20 87.81 89.95 3050 2150 1450 0.541 0.550 0.556 337 370 395 1287

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America MW 1000C (inch)

Technical Data for Selfbonding Copper Wire by Size acc. MW 1000C (inch)

Conductor (Bare Copper) Type 1 Type 2 Resistance at 20°C** Dielectric Strength* 1 pound of wire
approx. length		 Filling Factor max. winding Tension
Diameters Section
Area		 Min. Inc.
Film		 Min. Inc.
Selfbonding		 Max Overall Min. Inc.
Film		 Min. Inc.
Selfbonding		 Max Overall Elongation Min Min. Nom. Max. Type 1 Type 2 Type 1 Type 2 Type 1 Type 2
[AWG] min.
[in]		 nom.
[in]		 max.
[in]		 [in2 x 10-6] [in] [in] [in] [in] [in] [in] [%] [ohm/1000'] [ohm/1000'] [ohm/1000'] [V] [V] [feet] [feet] [wires/in2] [wires/in2] [grams]
24.0 0.0199 0.0201 0.0202 317.3 0.0010 0.0005 0.0227 0.0019 0.0005 0.0238 28 24.91 25.55 26.19 2710 4870 790.5 776.3 2,241 2,039 1,438
25.0 0.0177 0.0179 0.0180 251.6 0.0009 0.0005 0.0203 0.0018 0.0005 0.0214 28 31.37 32.24 33.10 2640 4740 995.2 975.0 2,802 2,522 1,143
26.0 0.0157 0.0159 0.0160 198.6 0.0009 0.0005 0.0182 0.0017 0.0005 0.0193 27 39.71 40.89 42.07 2570 4620 1,257 1,228 3,486 3,100 903
27.0 0.0141 0.0142 0.0143 158.4 0.0008 0.0005 0.0164 0.0016 0.0005 0.0173 27 49.71 50.94 52.17 2500 4500 1,571 1,537 4,294 3,859 717
28.0 0.0125 0.0126 0.0127 124.7 0.0008 0.0005 0.0147 0.0016 0.0005 0.0156 26 63.02 64.70 66.37 2440 4380 1,987 1,939 5,344 4,745 567
29.0 0.0112 0.0113 0.0114 100.3 0.0007 0.0004 0.0133 0.0015 0.0004 0.0142 26 78.22 80.45 82.68 2380 4270 2,462 2,396 6,529 5,727 454
30.0 0.0099 0.0100 0.0101 78.540 0.0007 0.0004 0.0119 0.0014 0.0004 0.0128 25 99.65 102.70 105.80 2380 4220 3,130 3,034 8,155 7,049 358
31.0 0.0088 0.0089 0.0090 62.211 0.0006 0.0004 0.0108 0.0013 0.0004 0.0115 24 125.5 129.7 133.9 2040 3900 3,920 3,814 9,901 8,732 282
32.0 0.0079 0.0080 0.0081 50.265 0.0006 0.0004 0.0098 0.0012 0.0004 0.0102 24 154.9 160.6 166.2 2040 3570 4,833 4,749 12,024 11,100 228
33.0 0.0070 0.0071 0.0072 39.592 0.0005 0.0004 0.0088 0.0011 0.0004 0.0095 23 196.1 203.9 211.7 1700 3250 6,105 5,896 14,913 12,796 180
34.0 0.0062 0.0063 0.0064 31.172 0.0005 0.0003 0.0078 0.0010 0.0003 0.0084 22 248.2 259.0 269.8 1700 2920 7,758 7,501 18,981 16,367 142
35.0 0.0055 0.0056 0.0057 24.630 0.0004 0.0003 0.0070 0.0009 0.0003 0.0076 21 312.9 327.9 342.8 1360 2920 9,778 9,413 23,568 19,994 112
36.0 0.0049 0.0050 0.0051 19.635 0.0004 0.0003 0.0063 0.0008 0.0003 0.0069 20 390.8 411.4 431.9 1360 2600 12,223 11,709 29,096 24,256 89
37.0 0.0044 0.0045 0.0046 15.904 0.0003 0.0003 0.0057 0.0008 0.0003 0.0062 20 480.4 508.0 535.7 1360 2270 15,055 14,468 35,544 30,042 72
38.0 0.0039 0.0040 0.0041 12.566 0.0003 0.0002 0.0051 0.0007 0.0002 0.0058 19 604.7 643.3 681.9 18,998 17,828 44,399 34,329 57
39.0 0.0034 0.0035 0.0036 9.6211 0.0002 0.0002 0.0045 0.0006 0.0002 0.0050 18 784.3 840.7 897.1 24,720 23,472 57,029 46,193 44
40.0 0.0030 0.0031 0.0032 7.5477 0.0002 0.0002 0.0040 0.0006 0.0002 0.0044 17 992.7 1,073 1,152 31,460 30,023 72,177 59,650 34
41.0 0.0027 0.0028 0.0029 6.1575 0.0002 0.0002 0.0036 0.0005 0.0002 0.0040 17 1,209 1,316 1,423 38,625 36,675 89,107 72,177 28
42.0 0.0024 0.0025 0.0026 4.9087 0.0002 0.0002 0.0032 0.0004 0.0002 0.0037 16 1,504 1,652 1,801 48,549 45,126 112,776 84,356 22
43.0 0.0021 0.0022 0.0023 3.8013 0.0002 0.0001 0.0029 0.0004 0.0001 0.0033 15 1,922 2,137 2,352 61,850 57,833 137,316 106,045 17
44.0 0.0019 0.0020 0.0021 3.1416 0.0001 0.0001 0.0027 0.0004 0.0001 0.0030 14 2,305 2,589 2,873 73,987 69,977 158,413 128,314 14
45.0 0.00176 2.4328 0.0001 0.0001 0.0023 0.0003 0.0001 0.0026 11 3.080 Ω/f 3.348 Ω/f 3.616 Ω/f 97,033 92,124 218,304 177,598 11
46.0 0.00157 1.9359 0.0001 0.0001 0.0021 0.0003 0.0001 0.0024 10 3.870 Ω/f 4.207 Ω/f 4.544 Ω/f 120,604 113,696 261,866 209,113 8.8
47.0 0.00140 1.5394 0.0001 0.0001 0.0019 0.0003 0.0001 0.0021 8 4.868 Ω/f 5.291 Ω/f 5.714 Ω/f 150,603 142,811 319,897 261,866 7.0
48.0 0.00124 1.2076 0.0001 0.0001 0.0017 0.0002 0.0001 0.0019 7 6.205 Ω/f 6.745 Ω/f 7.285 Ω/f 191,013 182,602 399,595 337,422 5.5
49.0 0.00111 0.96769 0.0001 0.0001 0.0015 0.0002 0.0001 0.0017 6 7.744 Ω/f 8.417 Ω/f 9.090 Ω/f 240,080 224,461 513,257 399,595 4.4
50.0 0.00099 0.76977 0.0001 0.0001 0.0014 0.0002 0.0001 0.0016 5 9.734 Ω/f 10.58 Ω/f 11.43 Ω/f 294,948 273,064 589,198 451,105 3.5
51.0 0.00088 0.60821 0.0001 0.0001 0.0013 12.32 Ω/f 13.39 Ω/f 14.46 Ω/f 364,581 683,330 2.8
52.0 0.00078 0.47784 0.0001 0.0001 0.0012 15.69 Ω/f 17.05 Ω/f 18.41 Ω/f 464,566 873,216 2.2

* Voltage minimums based upon testing according to twisted pair method.

* * For diameters larger than AWG 45, the unit of measure is ohms/1000 foot.; for diameters equal to AWG 45 and finer, the unit of measure is ohms/foot.

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America MW 1000C (metric)

Technical Data for Selfbonding Copper Wire by Size acc. MW 1000C (metric)

Conductor (Bare Copper) Type 1 Type 2 Resistance Dielectric Strength* 1 kg of enamelled
wire length approx.		 Filling Factor max. winding Tension
Diameters Section
Area		 Min. Inc.
Base coat		 Min. Inc.
Selfbonding Overcoat		 Max Diameter Min. Inc.
Base coat		 Min. Inc.
Selfbonding Overcoat		 Max Diameter Elongation Min. Min. Nom. Max. Type 1 Type 2 Type 1 Type 2 Type 1 Type 2
[AWG] min.
[mm]		 nom.
[mm]		 max.
[mm]		 [mm2] [mm] [mm] [mm] [mm] [mm] [mm] [%] [ohm/m] [ohm/m] [ohm/m] [V] [V] [km] [km] [wires/cm2] [wires/cm2] [grams]
24.0 0.50500 0.51100 0.51300 0.205084 0.0254 0.0127 0.5766 0.0483 0.0127 0.6045 28 0.0818 0.0838 0.0859 2710 4870 0.525 0.515 347 316 1,438
25.0 0.45000 0.45500 0.45700 0.162597 0.0229 0.0127 0.5156 0.0457 0.0127 0.5436 28 0.1030 0.1058 0.1086 2640 4740 0.661 0.648 434 391 1,143
26.0 0.39900 0.40400 0.40600 0.128190 0.0229 0.0127 0.4623 0.0432 0.0127 0.4902 27 0.1303 0.1342 0.1380 2570 4620 0.835 0.816 540 481 903
27.0 0.35800 0.36100 0.36300 0.102354 0.0203 0.0127 0.4166 0.0406 0.0127 0.4394 27 0.1631 0.1671 0.1711 2500 4500 1.043 1.021 666 598 717
28.0 0.31800 0.32000 0.32300 0.080425 0.0203 0.0127 0.3734 0.0406 0.0127 0.3962 26 0.2068 0.2123 0.2178 2440 4380 1.321 1.290 828 736 567
29.0 0.28400 0.28700 0.29000 0.064692 0.0178 0.0102 0.3378 0.0381 0.0102 0.3607 26 0.2567 0.2640 0.2712 2380 4270 1.637 1.593 1,012 888 454
30.0 0.25100 0.25400 0.25700 0.050671 0.0178 0.0102 0.3023 0.0356 0.0102 0.3251 25 0.3270 0.3371 0.3472 2380 4220 2.081 2.018 1,264 1,093 358
31.0 0.22400 0.22600 0.22900 0.040115 0.0152 0.0102 0.2743 0.0330 0.0102 0.2921 24 0.4118 0.4256 0.4394 2040 3900 2.608 2.538 1,535 1,353 282
32.0 0.20100 0.20300 0.20600 0.032365 0.0152 0.0102 0.2489 0.0305 0.0102 0.2591 24 0.5084 0.5268 0.5452 2040 3570 3.219 3.164 1,864 1,720 228
33.0 0.17800 0.18000 0.18300 0.025447 0.0127 0.0102 0.2235 0.0279 0.0102 0.2413 23 0.6435 0.6689 0.6944 1700 3250 4.072 3.934 2,311 1,983 180
34.0 0.15700 0.16000 0.16300 0.020106 0.0127 0.0076 0.1981 0.0254 0.0076 0.2134 22 0.8144 0.8498 0.8852 1700 2920 5.160 4.991 2,942 2,537 142
35.0 0.14000 0.14200 0.14500 0.015837 0.0102 0.0076 0.1778 0.0229 0.0076 0.1930 21 1.0270 1.0760 1.1250 1360 2920 6.520 6.278 3,653 3,099 112
36.0 0.12400 0.12700 0.13000 0.012668 0.0102 0.0076 0.1600 0.0203 0.0076 0.1753 20 1.2830 1.3500 1.4170 1360 2600 8.129 7.791 4,510 3,760 89
37.0 0.11200 0.11400 0.11700 0.010207 0.0076 0.0076 0.1448 0.0203 0.0076 0.1575 20 1.5760 1.6670 1.7580 1360 2270 10.05 9.660 5,509 4,657 72
38.0 0.09900 0.10200 0.10400 0.008171 0.0076 0.0051 0.1295 0.0178 0.0051 0.1473 19 1.9840 2.1110 2.2370     12.56 11.80 6,882 5,321 57
39.0 0.08600 0.08900 0.09100 0.006221 0.0051 0.0051 0.1143 0.0152 0.0051 0.1270 18 2.5740 2.7590 2.9430     16.41 15.59 8,839 7,160 44
40.0 0.07600 0.07900 0.08100 0.004902 0.0051 0.0051 0.1016 0.0152 0.0051 0.1118 17 3.2580 3.5190 3.7810     20.82 19.88 11,187 9,246 34
41.0 0.06900 0.07100 0.07400 0.003959 0.0051 0.0051 0.0914 0.0127 0.0051 0.1016 17 3.9670 4.3170 4.6670     25.76 24.47 13,812 11,187 28
42.0 0.06100 0.06400 0.06600 0.003217 0.0051 0.0051 0.0813 0.0102 0.0051 0.0940 16 4.9350 5.4210 5.9070     31.90 29.70 17,480 13,075 22
43.0 0.05300 0.05600 0.05800 0.002463 0.0051 0.0025 0.0737 0.0102 0.0025 0.0838 15 6.3060 7.0110 7.7160     41.01 38.38 21,284 16,437 17
44.0 0.04800 0.05100 0.05300 0.0020428 0.0025 0.0025 0.0686 0.0102 0.0025 0.0762 14 7.5640 8.4950 9.4250     48.93 46.32 24,554 19,889 14
45.0   0.04470   0.0015696 0.00254 0.00254 0.05842 0.00762 0.00254 0.06477 11 10.105 10.985 11.864     64.54 61.31 33,837 27,528 11
46.0   0.03988   0.0012490 0.00254 0.00254 0.05334 0.00762 0.00254 0.05969 10 12.697 13.803 14.909     80.23 75.68 40,589 32,413 8.8
47.0   0.03556   0.0009931 0.00254 0.00254 0.04826 0.00762 0.00254 0.05334 8 15.972 17.360 18.748     100.2 95.06 49,584 40,589 7.0
48.0   0.03150   0.0007791 0.00254 0.00254 0.04318 0.00508 0.00254 0.04699 7 20.359 22.130 23.902     127.1 121.5 61,937 52,301 5.5
49.0   0.02819   0.0006243 0.00254 0.00254 0.03810 0.00508 0.00254 0.04318 6 25.408 27.616 29.824     159.7 149.4 79,555 61,937 4.4
50.0   0.02515   0.0004966 0.00254 0.00254 0.03556 0.00508 0.00254 0.04064 5 31.937 34.713 37.502     196.3 181.8 91,326 69,921 3.5
51.0   0.02235   0.0003924 0.00254 0.00254 0.03302         40.422 43.933 47.443     242.7   105,916   2.8
52.0   0.01981   0.0003083 0.00254 0.00127 0.02921         51.479 55.941 60.403     309.2   135,349   2.2

* Voltage minimums based upon testing according to twisted pair method.

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Selfbonding wire types

Self bonding Wire Types

General

There is a big variety of self bonding wire types available. The different base coats and self bonding overcoats are described in different standards, such as IEC 60317, NEMA MW 1000 or JIS C3202, which sometimes still use different test methods.
Under the respective standard the typical technical values are given for the different base coats such as Polyurethane, Polyester, Polyesterimide etc. and for different bond coats such as Polyvinylbutyral, Polyamide etc.

For easier comparison of products and the evaluation of their suitability for certain applications there is a tick-box below each of the product-codes and a "Compare Selected Items" button in the precolumn of the table. When this button is klicked, only the marked items are left over and appear side by side. This view of the table is also suitable for printing; use the options of your browser for this purpose, please using the "Show all" button makes the invisible products reappear again.

Europe
Asia (standard)
Asia (high performance)
America

Europe

Selfbonding Copper Wire acc. to IEC


Thermal Stability acc. to IEC 60172

The line chart below is for technical comparison only and cannot be used to forecast lifetime of wound products (see also IEC 60172)



Thermal Stability in Hours [h] vs. Temperature in Degrees Celsius [°C]
Average breakdown voltage at 20°C
Calculation of average value Ds
Ds=t*Vµ(volt), with
Ds : breakdown voltage
t : increase with insulation, t = da - dnom, with
da : outer diameter
dnom : bare wire diameter
Vµ : Volt per micron insulation
Example
Test with cylindrical electrode
dnom = 0.071mm (41 AWG)
da = 0.083mm
t = da - dnom = 0.083 - 0.071 = 0.012mm = 12 µm
Vµ = 220 V/µm, therefore
Ds = 12µ * 220 V/µ = 2,640 V

Calculation of Breakdown Voltage (Test acc. to IEC 60851-5 4.)
Solderability of different Wire Types

Tinning time [sec] for wire 0.25mm Grade 1 vs. Tin bath temp. [°C]
Product-Code
AB15
FS15
FSP18
FS18
PSP15
STP18
QTP18
RT21
Product-Name Butybond AB15 Solabond FS15 Solabond FSP18 Solabond FS18 Solabond PSP15 Thermobond STP18 Thermobond QTP18 Thermobond RT21
General Description
Base coat mod. Polyurethane mod. Polyurethane mod. Polyurethane Polyesterimide mod. Polyurethane mod. Polyurethane mod. Polyurethane A200 + Polyamidimide
Bond coat Polyvinylbutyral Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide aromatic Polyamide
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-36 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-38
NEMA (including the following standards) MW 131-C MW 131 MW 131 MW 131 MW 131 MW 102
Diameters available 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm
Properties Low bonding temperature, wide process window, non-hygroscopic All bonding methods applicable, good processability, hygroscopic (not suited for humid regions) All bonding methods applicable, good processability, hygroscopic Solvent bonding possible, high resoftening temperature, high thermal and mechanical properties of base coat, hygroscopic thus not suitable for Asia All purpose selfbonding enamel, wide process window, high bonding strength, thermosetting applicable, non-hygroscopic Good winding ability, thermosetting applicable higher thermal and mechanical properties, very high resoftening temperature after thermosetting very high thermal and mechanical properties, very high resoftening temperature
Shelf life in months (at 25°C /
60% rel. humidity)		 ≤ 6 ≤ 3 (hygroscopic) ≤ 5 (hygroscopic) ≤ 5 (hygroscopic) ≤ 6 ≤ 6 ≤ 6 ≤ 6
Applications Stepping motors for quartz watches, instrument coils, voice coils, Sensors, Transponders Loudspeakers, small motors, sensors, Transponders Loudspeakers, small motors, sensors, Transponders Loudspeakers, small motors, sensors, Transponders Instrument coils, loudspeakers, vibration motors, sensors, receiver and speaker for mobile phones High power speaker, vibration motors high power speaker and receiver, micro speaker, high temperature applications motors, loudspeakers
Thermal values of base coat
Temperature index 20.000 h acc. to IEC 60172  158°C  158°C  192°C  195°C  158°C  192°C  192°C  212°C
Thermal stability chart [view]
Cut through temperature
0.05mm: acc. to IEC 60851-6 4 ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 200°C ≥ 230°C ≥ 230°C ≥ 320°C
Elektrisola typical value  225°C  225°C  260°C  315°C  225°C  260°C  260°C  365°C
0.25mm: acc. to IEC 60851-6 4 ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 200°C ≥ 230°C ≥ 230°C ≥ 320°C
Elektrisola typical value  230°C  230°C  265°C  325°C  230°C  265°C  265°C  380°C
Heat Shock
0.05mm: acc. to IEC 60851-6 3 ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 220°C
Elektrisola typical value  190°C  190°C  210°C  260°C  190°C  210°C  210°C  250°C
0.25mm: acc. to IEC 60851-6 3 ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 220°C
Elektrisola typical value  180°C  180°C  200°C  250°C  180°C  200°C  200°C  240°C
Electrical values
Low voltage continuity for Grade 1B wires
0.05mm: acc. to IEC 60851-5 1 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
Elektrisola typical value  0  0  0  0  0  0  0  0
High voltage continuity for Grade 1B wires
0.05mm: Elektrisola typical value  0  0  0  0  0  0  0  0
0.25mm: acc. to IEC 60851-5 2 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
0.25mm: Elektrisola typical value  0  0  0  0  0  0  0  0
Breakdown voltage acc. to IEC 60851-5 4 (at 20 °C, 35% humidity)
0.05mm: Elektrisola typical value 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm 160 V/µm
0.25mm: Elektrisola typical value 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm 120 V/µm
Calculation method of break voltage [view]
Pinholes acc. to IEC 60851-5 7
0.05mm: with 0% elongation good good very good very good very good very good
0.25mm: with 0% elongation good good very good very good very good very good
Mechanical values
Elongation for Grade 1B wire
0.05mm: acc. to IEC 60851-3 3.1 ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14% ≥ 14%
Elektrisola typical value  23%  23%  23%  23%  23%  23%  23%  23%
0.25mm: acc. to IEC 60851-3 3.1 ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25% ≥ 25%
Elektrisola typical value  40%  40%  40%  40%  40%  40%  40%  40%
Tensile strength for Grade 1B wires
0.05mm: Elektrisola typical value 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN 57 cN
0.25mm: Elektrisola typical value 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN 1370 cN
Stress strain chart [view]
Bonding of wire
Hot air bonding 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 – 0.50 mm limited
Oven bonding 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 – 0.50 mm 0.10 – 0.50 mm
Resistance bonding 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 - 0.50 mm 0.10 – 0.50 mm 0.10 – 0.50 mm
Solvent bonding limited suitable suitable suitable not suitable not suitable not suitable not suitable
Recommended solvent Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol N/A N/A N/A N/A
Recommended bonding temperature  120 - 140°C  150 - 170°C  150 - 170°C  150 - 170°C  150 - 170°C  180 - 200°C  200 – 220°C  200 – 220°C
Resoftening temperature for 0.25mm
(IEC 60851-3 7.1.2.4)		 ≥ 100°C ≥ 140°C ≥ 170°C ≥ 180°C ≥ 180°C ≥ 145°C ≥ 190°C ≥ 200°C
Bond strength chart
RoHS laboratory analysis view view view view view
Solderability
Solderability for Grade 1B wires
0.05mm: max. acc. to IEC 60851-4 5 2.0s / 390°C 2.0s / 390°C 2.0s / 390°C 3.0s / 470°C 2.0s / 390°C 3.0s / 390°C 3.0s / 390°C ---
Elektrisola typical value 0.8s / 390°C 0.4s / 390°C 0.7s / 390°C 1.3s / 470°C 0.4s / 390°C 0.4s / 420°C 1.0s / 390°C ---
Elektrisola typical value 1.5s / 370°C 0.5s / 370°C 1.0s / 370°C 0.7s / 370°C ---
0.25mm: max. acc. to IEC 60851-4 5 3.0s / 390°C 3.0s / 390°C 3.0s / 390°C 3.0s / 470°C 3.0s / 390°C 3.0s / 390°C 3.0s / 390°C ---
Elektrisola typical value 1.4s / 390°C 0.7s / 390°C 1.6s / 390°C 3.0s / 470°C 0.7s / 390°C 0.8s / 420°C 2.0s / 390°C ---
Elektrisola typical value 2.0s / 370°C 1.2s / 370°C 2.8s / 370°C 1.2s / 370°C
Solderability of different wire types chart [view]

Asia (standard)

Selfbonding Copper Wire acc. to IEC
Product-Code
BQP15
CSP15
ES22
ESP15
KSP15
KSP18
KS18
KS22
Product-Name Polyesterbond BQP15 Solabond CSP15 Solabond ES22 Solabond ESP15 Solabond KSP15 Solabond KSP18 Solabond KS18 Solabond KS22
General Description                
Base coat mod. Polyurethane mod. Polyurethane Polyamideimide mod. Polyurethane mod. Polyurethane mod. Polyurethane Polyesterimide Polyamideimide
Bond coat mod. Polyester Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 --- IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-36 ---
NEMA (including the following standards) MW 131 MW 131 --- MW 131 MW 131 --- --- ---
Diameters available 0.015 - 0.50 mm 0.015 - 0.50 mm 0.050 - 0.70 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.050 - 0.60 mm
Properties Easy bonding, wide process window Excellent solvent bonding, heat bonding possible Suitable for hot air bonding, very high thermal properties of base coat Suitable for hot air bonding, very good winding properties Suitable for hot air bonding, excellent solderability Suitable for hot air bonding, high thermal properties of base coat Suitable for hot air bonding, higher thermal properties of base coat Suitable for hot air bonding, very high thermal properties of base coat
Shelf life in months (at 25°C /
60% rel. humidity)		 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
Applications For sensors, instrument coils, RFID, transponders, card application For voice coils, small motor, vibration motors, transponders For molding inductor, small motor For sensors, instrument coils, voice coils, vibration motors For small motor, instrument coils, loudspeaker, sensors For small motor, instrument coils, loudspeaker, sensors, transponders For small motor, loudspeaker For small motor, inductor
Thermal values of base coat                
Temperature index 20.000 h acc. IEC 60172  164°C  164°C  230°C  164°C  164°C  192°C  195°C  230°C
Cut through temperature min. °C acc. to IEC 60851-6 4. ≥ 200°C ≥ 200°C ≥ 350°C ≥ 200°C ≥ 200°C ≥ 230°C ≥ 265°C ≥ 350°C
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  225 / 230°C  225 / 230°C  390 / 410°C  225 / 230°C  225 / 230°C  260 / 265°C  315 / 325°C  390 / 410°C
Heat shock min. °C acc. to IEC 60851-6 3. ≥ 175°C ≥ 175°C ≥ 240°C ≥ 175°C ≥ 175°C ≥ 200°C ≥ 200°C ≥ 240°C
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  190 / 180°C  190 / 180°C  250 / 240°C  190 / 180°C  190 / 180°C  210 / 200°C  260 / 250°C  250 / 240°C
Electrical values                
Low voltage continuity max. acc. to IEC 60851-5 5.2 for 0.05 mm ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
ELEKTRISOLA-typical values for 0.05 mm, Grade 1B  0  0  0  0  0  0  0  0
High voltage continuity max. acc. to IEC 60851-5 5.3 for 0.25 mm ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
ELEKTRISOLA-typical values for 0.25 mm, Grade 1B  0  0  0  0  0  0  0  0
Breakdown voltage acc. IEC 60851-5 4., (at 20°C, 35% humidity)                
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/µm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm
Mechanical values                
Elongation min. acc. to IEC 60851-3 3.1 for 0.05 mm/0.25 mm, Grade 1B ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Tensile strength                
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN
Bonding of wire                
Hot air bonding Suitable Suitable Suitable Suitable Suitable Suitable Suitable Suitable
Oven bonding Suitable Suitable Suitable Suitable Suitable Suitable Suitable Suitable
Resistance bonding Suitable Suitable Suitable Suitable Suitable Suitable Suitable Suitable
Solvent bonding Not suitable Suitable Not suitable Not suitable Not suitable Not suitable Not suitable Not suitable
Recommended solvent -- Ethanol / Isopropanol --- --- --- --- --- ---
Recommended bonding temperature  120 - 140°C  170 - 200°C  160 - 190°C  160 - 190°C  150 - 170°C  150 - 170°C  150 - 170°C  150 - 170°C
Resoftening temperature ≥ 90°C ≥ 140°C ≥ 130°C ≥ 130°C ≥ 105°C ≥ 105°C ≥ 105°C ≥ 105°C
Solderability                
Acc. to IEC 60851-4 5. max . seconds at °C for 0.05 mm/0.25 mm, Grade 1B 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C Not Solderable 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/470°C / 3.0s/470°C Not Solderable
ELEKTRISOLA-typical values IEC 60851-4 5.                
for 0.05 mm, Grade 1B, 0.5s/370°C / 0.4s/390°C 1.0s/370°C / 0.6s/390°C --- 1.0s/370°C / 0.6s/390°C 0.5s/370°C / 0.4s/390°C 1.0s/370°C / 0.7s/390°C 1.9s/470°C ---
seconds at °C  
for 0.25 mm, Grade 1B, 1.2s/370°C / 0.7s/390°C 1.6s/370°C / 0.8s/390°C --- 1.6s/370°C / 0.8s/390°C 1.2s/370°C / 0.7s/390°C 2.8s/370°C / 1.6s/390°C 3.4s/470°C ---
seconds at °C    

Asia (high performance)

Selfbonding Copper Wire acc. to IEC
Product-Code
PSP15
PSP18
STP18
KTP18
KT22
LTP18
ETP18
ET22
Product-Name Solabond PSP15 Solabond PSP18 Thermobond STP18 Thermobond KTP18 Thermobond KT22 Thermobond LTP18 Thermobond ETP18 Thermobond ET22
General Description                
Base coat mod.Polyurethane mod.Polyurethane mod.Polyurethane mod.Polyurethane mod.Polyamidimide mod.Polyurethane mod.Polyurethane mod.Polyamidimide
Bond coat Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide Polyamide
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-35 IEC 60317-35 --- IEC 60317-35 IEC 60317-35 ---
NEMA (including the following standards) MW 131 --- MW 131 --- --- --- --- ---
Diameters available 0.010 - 0.50 mm 0.010 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm
Properties high resoftening temperature after thermosetting, very good properties for hot-air bonding, very good winding properties, non-hyproscopic Thermosetting possible, high bonding strength, non-hygroscopic Higher thermal and mechanical properties, very high resoftening temperature after thermosetting, non-hygroscopic High resoftening temperature, suitable for High Current Test (HCT), high bonding strength, non-hygroscopic Very High resoftening temperature, suitable for High Current Test (HCT), high bonding strength, non-hygroscopic High resoftening temperature, suitable for High Current Test (HCT), high bonding strength, non-hygroscopic Excellent winding performance, high resoftening temperature, high bonding strength at the coil ends, suitable for High Current Test (HCT), non-hygroscopic Excellent winding performance, high resoftening temperature, high bonding strength at the coil ends, suitable for High Current Test (HCT), non-hygroscopic
Shelf life in months (at 25°C /
60% rel. humidity)		 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
Applications Instrument coils, loudspeakers, small motors, sensors, receiver and speaker for mobile phones Instrument coils, loudspeakers, motors, sensors High power speaker and receiver, micro speaker, high temperature applications High power speaker / receiver, Micro speaker High power speaker / receiver, Micro speaker Loudspeakers, Stepping motors, Voice coils, Sensors, Transponders High power speaker / receiver, Micro speaker High power speaker / receiver, Micro speaker
Thermal values of base coat                
Temperature index 20.000 h acc. IEC 60172  158°C  192°C  192°C  192°C  230°C  192°C  192°C  230°C
Cut through temperature min. °C acc. to IEC 60851-6 4. ≥ 200°C ≥ 230°C ≥ 230°C ≥ 230°C ≥ 350°C ≥ 230°C ≥ 230°C ≥ 350°C
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  225 / 230°C  260 / 265°C  260 / 265°C  260 / 265°C  390 / 410°C  260 / 265°C  260 / 265°C  390 / 410°C
Heat shock min. °C acc. to IEC 60851-6 3. ≥ 175°C ≥ 200°C ≥ 200°C ≥ 200°C ≥ 220°C ≥ 200°C ≥ 200°C ≥ 200°C
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  190 / 180°C  210 / 200°C  210 / 200°C  210 / 200°C  250 / 240°C  210 / 200°C  210 / 200°C  250 / 240°C
Electrical values                
Low voltage continuity max. acc. to IEC 60851-5 5.2 for 0.05 mm Grade 1 B ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40 ≤ 40
ELEKTRISOLA-typical values for 0.05 mm, Grade 1B  0  0  0  0  0  0  0  0
High voltage continuity max. acc. to IEC 60851-5 5.3 for 0.25 mm Grade 1B ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10 ≤ 10
ELEKTRISOLA-typical values for 0.25 mm, Grade 1B  0  0  0  0  0  0  0  0
Breakdown voltage acc. IEC 60851-5 4., (at 20°C, 35% humidity)                
ELEKTRISOLA-typical values test for 0.05 mm/0.25 mm, Grade 1B 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm 160 / 120 V/μm
Mechanical values                
Elongation min. acc. to 60851-3 3.1 for 0.05 mm/0.25 mm, Grade 1B ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Tensile strength                
ELEKTRISOLA-typical values for 0.05 mm/0.25 mm, Grade 1B 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN 57 / 1370 cN
Bonding of wire                
Hot air bonding 0.010-0.50mm 0.010-0.50mm 0.015-0.50mm 0.015-0.50mm 0.015-0.50mm Limited 0.015-0.50mm 0.015-0.50mm
Oven bonding 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm Limited 0.100-0.50mm 0.100-0.50mm
Resistance bonding 0.100-0.50mm. 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm 0.100-0.50mm Limited 0.100-0.50mm 0.100-0.50mm
Solvent bonding Not suitable Not suitable Not suitable Not suitable Not suitable 0.015-0.50mm Not suitable Not suitable
Recommended solvent --- --- --- --- --- Ethanol/Methanol --- ---
Recommended bonding temperature  150 - 170°C  150 - 170°C  180 - 200°C  220°C  220°C  220°C  220°C  220°C
Resoftening temperature (after postbaking) ≥ 125°C (180°C) ≥ 125°C (180°C) ≥ 145°C (190°C) ≥ 230°C ≥ 230°C ≥ 210°C ≥ 260°C ≥ 260°C
Solderability                
acc. to IEC 60851-4 5. max . seconds at °C for 0.05 mm/0.25 mm, Grade 1B 2.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C Not solderable 3.0s/390°C / 3.0s/390°C 3.0s/390°C / 3.0s/390°C Not solderable
ELEKTRISOLA-typical values IEC 60851-4 5.                
for 0.05 mm, Grade 1B, 0.7s/370°C / 0.4s/390°C 1.2s/390°C 0.4s/420°C 0.5s/470°C --- n.a/420°C 0.6s/470°C ---
seconds at °C  
for 0.25 mm, Grade 1B, 1.2s/370°C / 0.7s/390°C 1.5s/390°C 0.8s/420°C --- --- n.a/420°C --- ---
seconds at °C  

America

Selfbonding Copper Wire acc. to NEMA
Product-Code
ABN15
FS15
FSP18
FS18
AE21
AQ21
UT18
RT21
General Description
Base Coat / Base Coat Type mod. Polyurethane+Polyamide mod. Polyurethane mod. Polyurethane Polyesterimide A200 + Polyamidimide A200 + Polyamidimide Polyesterimide A200 + Polyamidimide
Bond Coat / Bond Coat Type Polyvinylbutyral Polyamide Polyamide Polyamide Epoxy Polyester Polyamide Aromatic Polyamide
NEMA (including the following standards) MW136 MW131 MW137 MW102 MW102
IEC (including the following standards) IEC 60317-35, 60317-2 IEC 60317-35, 60317-2 IEC 60317-35 IEC 60317-36 IEC 60317-38 IEC 60317-38 IEC 60317-36 IEC 60317-38
Diameter Available
AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-54 AWG 24-58 AWG 24-54 AWG 24-54 AWG 24-58 AWG
mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm 0.015 - 0.50 mm 0.015 - 0.50 mm 0.01 - 0.50 mm
Properties Low Bonding Temperature Solvent Bonding Possible Solvent bonding possible, higher thermal properties. Solvent bonding possible, higher thermal properties. Low bonding temperature & Solvent bonding possible. High thermal and mechanical properties and high resoftening temperature. High thermal and mechanical properties, high resoftening temperature. Very high thermal and mechanical properties, very high resoftening temperature (non hygroscopic)
Shelf life in months (at 25°C /
60% rel. humidity)		 ≤ 6 ≤ 3 (hygroscopic) ≤ 5 (hygroscopic) ≤ 5 (hygroscopic) ≤ 6 ≤ 6 ≤ 6 (Hygroscopic) ≤ 6
Applications Stepper motors for watches, instrument coils, voice coils, sensors, transponders Instrument coils, loudspeakers, small motors, sensors Instrument coils, loudspeakers, small motors, sensors, transponders High power speaker and receiver, micro speaker, high temperature applications Instrument coils, loudspeakers, small motors, sensors, receiver and speaker for mobile phones High power speaker and receiver, micro speaker, high temperature applications High power speaker and receiver, micro speaker, high temperature applications Motors, loudspeakers 
Thermal Values of Base Coat
Temperature index 20.000 h acc. To IEC 60172  158°C  158°C  192°C  195°C  212°C  212°C  195°C  212°C
Cut-through Temperature 
Acc. to NEMA MW1000 3.5 for 44/30AWG: ≥ 200°C / ≥ 200°C ≥ 200°C / ≥ 200°C ≥ 230°C / ≥ 230°C ≥ 225°C ≥ 320°C ≥ 320°C ≥ 265°C ≥ 320°C
Elektrisola typical value for 44/30AWG:  225°C / 230°C  225°C / 230°C  260°C / 265°C  260°C / 265°C  365°C / 380°C  365°C / 380°C  260°C / 265°C  365°C / 380°C
Heat Shock 
Acc. To NEMA MW1000 3.5 for 44/30AWG: ≥ 175°C / ≥ 175°C ≥ 175°C / ≥ 175°C ≥ 200°C / ≥ 200°C ≥ 200°C ≥ 220°C ≥ 220°C ≥ 200°C ≥ 220°C
Elektrisola typical value for 44/30AWG:  190°C / 180°C  190°C / 180°C  210°C / 200°C  310°C / 320°C  250°C / 240°C  250°C / 240°C  310°C / 320°C  250°C / 240°C
Mechanical Values
Elongation for Type 1
Acc. to NEMA MW1000 3.4 for 44/30AWG: ≥ 10% / ≥ 22% ≥ 10% / ≥ 22% ≥ 10% / ≥ 22% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25% ≥ 14% / ≥ 25%
Elektrisola typical value for 44/30AWG:  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%  23% / 40%
Bonding of Wire
Hot Air Bonding 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG 24-58 AWG
Oven Bonding 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG
Resistance Bonding 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG 38-24 AWG
Solvent Bonding Limited Suitable Suitable Suitable Suitable Suitable N/A N/A
Recommended Solvent Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Ethanol / Methanol Acetone/MEK Acetone/MEK
Recommended Bonding Temperature  120°C - 140°C  150°C - 170°C  150°C - 170°C  180°C - 220°C  120°C - 140°C  160°C - 190°C  180°C - 220°C  200°C - 220°C
Resoftening Temperature for 30AWG ≥ 100°C ≥ 140°C ≥ 170°C ≥ 180°C ≥ 100°C ≥ 180°C ≥ 180°C ≥ 200°C
Solderability
Solderability for Type 1
Acc. to NEMA MW1000 3.11 for 44/30AWG: 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 2.0s/390°C / 3.0s/390°C 2.0s/470°C / 3.0s/470°C - - -
Elektrisola typical value for 44 AWG: 0.8s/390°C / 1.3s/370°C 0.4s/390°C / 0.5s/370°C 0.7s/390°C / 1.0s/370°C 1.6s/470C - - -
Elektrisola typical value for 30 AWG: 1.4s/390°C / 2.8s/370°C 0.7s/390°C / 1.2s/370°C 2.0s/390°C / 2.8s/370°C 3.0s/470C - - 5.5s/470C -

Elektrisola typical values are the result of various tests and represent average values.

We believe that all information in this catalogue is reliable and accurate, but the accuracy or completeness thereof is not guaranted.

Calculating Tools

Fully Insulated Wire

FIW Quick Selection

For the selection of the right FIW wire

key in the Nominal Diameter (in mm) and the FIW Grade in the input fields underneath to calculate the Length, Weight and minimal Breakdown Voltage (acc. to IEC 60317-56) of the specified FIW wire (line 1),

or key in the Nominal Diameter (in mm) and the required minimal Breakdown Voltage (acc. to IEC 60317-56) to get the corresponding FIW Grade of the FIW wire (line 2).


1. Nominal Diameter [mm] Grade
Length [km/kg] ???
Weight [kg/km] ???
min. Breakdown Voltage [V] ???
2. Nominal Diameter [mm] min. Breakdown Voltage [V]
Length [km/kg] ???
Weight [kg/km] ???
Grade ???

FIW Length/Weight Calculator

Length in km per 1 kg and weight in kg per 1 km for FIW can be retrieved along with the breakdown voltage, too, using the FIW quick selection on the dimensions page. The weight for an arbitrary length and vice versa can be retrieved using the Length/Weight Calculator underneath.

After specification of the considered FIW by picking a nominal diameter and an FIW grade from the tables offered, any weight can be typed in and the length is calculated immediately and the other way around.


Nominal Diameter [mm] Grade
Length [km] Weight [kg]

Dimensions and Weight

Fully Insulated Wire

Dimension FIW

Overall Diameter
FIW3* FIW4 FIW5 FIW6 FIW7 FIW8 FIW9
Nominal
Diameter		 Nominal
Resistance		 Min Max Min Max Min Max Min Max Min Max Min Max Min Max
[mm] Ohm/m [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
0.071 4.318 0.092 0.098 0.098 0.110 0.111 0.123 0.124 0.136 0.137 0.149 0.150 0.162 0.163 0.175
0.080 3.401 0.102 0.108 0.109 0.122 0.123 0.136 0.137 0.150 0.151 0.164 0.165 0.178 0.179 0.192
0.090 2.687 0.114 0.120 0.121 0.134 0.135 0.148 0.149 0.162 0.163 0.176 0.177 0.190 0.191 0.204
0.100 2.176 0.126 0.132 0.133 0.148 0.149 0.164 0.165 0.180 0.181 0.196 0.197 0.212 0.213 0.228
0.106 1.937 0.133 0.140 0.141 0.157 0.158 0.174 0.175 0.191 0.192 0.208 0.209 0.225 0.226 0.242
0.112 1.735 0.140 0.147 0.148 0.164 0.165 0.181 0.182 0.198 0.199 0.215 0.216 0.232 0.233 0.249
0.118 1.563 0.146 0.154 0.155 0.172 0.173 0.190 0.191 0.208 0.209 0.226 0.227 0.244 0.245 0.262
0.120 1.511 0.150 0.158 0.159 0.176 0.177 0.194 0.195 0.212 0.213 0.230 0.231 0.248 0.249 0.266
0.125 1.393 0.155 0.163 0.164 0.181 0.182 0.199 0.200 0.217 0.218 0.235 0.236 0.253 0.254 0.271
0.132 1.249 0.163 0.171 0.172 0.191 0.192 0.211 0.212 0.231 0.232 0.251 0.252 0.271 0.272 0.291
0.140 1.110 0.172 0.181 0.182 0.201 0.202 0.221 0.222 0.241 0.242 0.261 0.262 0.281 0.282 0.301
0.150 0.9673 0.183 0.193 0.194 0.215 0.216 0.237 0.238 0.259 0.260 0.281 0.282 0.303 0.304 0.325
0.160 0.8502 0.195 0.205 0.206 0.227 0.228 0.249 0.250 0.271 0.272 0.293 0.294 0.315 0.316 0.337
0.170 0.7531 0.206 0.217 0.218 0.241 0.252 0.275 0.276 0.299 0.300 0.323 0.324 0.347 0.348 0.371
0.180 0.6718 0.218 0.229 0.230 0.253 0.254 0.277 0.278 0.301 0.302 0.325 0.326 0.349 0.350 0.373
0.190 0.6029 0.229 0.240 0.241 0.265 0.266 0.290 0.291 0.315 0.316 0.340 0.341 0.365 0.366 0.390
0.200 0.5441 0.240 0.252 0.253 0.277 0.278 0.302 0.303 0.327 0.328 0.352 0.353 0.377 0.378 0.402
0.212 0.4843 0.255 0.268 0.269 0.295 0.296 0.322 0.323 0.349 0.350 0.376 0.377 0.403 0.404 0.430
0.220 0.4497 0.263 0.276 0.277 0.303 0.304 0.330 0.331 0.357 0.358 0.384 0.385 0.411 0.412 0.438
0.224 0.4338 0.267 0.280 0.281 0.307 0.308 0.334 0.335 0.361 0.362 0.388 0.389 0.415 0.416 0.442
0.236 0.3908 0.283 0.298 0.299 0.328 0.329 0.358 0.359 0.388 0.389 0.418 0.419 0.448 0.449 0.478
0.250 0.3482 0.298 0.312 0.313 0.342 0.343 0.372 0.373 0.402 0.403 0.432 0.433 0.462 0.463 0.492
0.265 0.3099 0.315 0.330 0.331 0.361 0.362 0.392 0.393 0.423 0.424 0.454 0.455 0.485 0.486 0.516
0.280 0.2776 0.330 0.345 0.346 0.376 0.377 0.407 0.408 0.438 0.439 0.469 0.470 0.500 0.501 0.531
0.300 0.2418 0.353 0.369 0.370 0.400 0.401 0.431 0.432 0.462 0.463 0.493 0.494 0.524 0.525 0.555
0.315 0.2193 0.368 0.384 0.385 0.415 0.416 0.446 0.447 0.477 0.478 0.508 0.509 0.539 0.540 0.570
0.330 0.1999 0.387 0.403 0.404 0.434 0.435 0.465 0.466 0.496 0.497 0.527 0.528 0.558 0.559 0.589
0.335 0.1939 0.392 0.408 0.409 0.439 0.440 0.470 0.471 0.501 0.502 0.532 0.533 0.563 0.564 0.594
0.350 0.1777 0.407 0.423 0.424 0.454 0.455 0.485 0.486 0.516 0.517 0.547 0.548 0.578 0.579 0.609
0.355 0.1727 0.412 0.428 0.429 0.459 0.460 0.490 0.491 0.521 0.522 0.552 0.553 0.583 0.584 0.614
0.375 0.1548 0.435 0.453 0.454 0.484 0.485 0.521 0.522 0.552 0.553 0.583 0.584 0.614
0.400 0.1360 0.460 0.478 0.479 0.509 0.510 0.540 0.541 0.571 0.572 0.602 0.603 0.633
0.425 0.1205 0.489 0.508 0.509 0.539 0.540 0.570 0.571 0.601 0.602 0.632 0.633 0.663
0.450 0.1075 0.514 0.533 0.534 0.564 0.565 0.595 0.596 0.626 0.627 0.657 0.658 0.688
0.475 0.09646 0.542 0.562 0.563 0.603 0.604 0.644 0.645 0.685 0.686 0.726 0.727 0.757
0.500 0.08706 0.567 0.587 0.588 0.628 0.629 0.669 0.670 0.710 0.711 0.751
0.530 0.07748 0.600 0.623 0.624 0.664 0.665 0.705 0.706 0.746 0.747 0.787
0.550 0.07195 0.621 0.643 0.644 0.684 0.685 0.743 0.726 0.766 0.767 0.807
0.560 0.06940 0.631 0.653 0.654 0.694 0.695 0.753 0.736 0.776 0.777 0.817
0.600 0.06046 0.675 0.698 0.699 0.739 0.740 0.780 0.781 0.821 0.822 0.862
0.630 0.05484 0.705 0.728 0.729 0.769 0.770 0.810 0.811 0.851 0.852 0.892
0.650 0.05151 0.730 0.754 0.755 0.795 0.796 0.836 0.837 0.877 0.878 0.918
0.670 0.04848 0.750 0.774 0.775 0.815 0.816 0.856 0.857 0.897 0.898 0.938
0.710 0.04318 0.790 0.814 0.815 0.855 0.856 0.896 0.897 0.937 0.938 0.978

* information only
Highlighted = item available from stock

Length in km for 1 kg of FIW wire

Nominal
Diameter		 FIW3 FIW4 FIW5 FIW6 FIW7 FIW8 FIW9
[mm] [km/kg] [km/kg] [km/kg] [km/kg] [km/kg] [km/kg] [km/kg]
0.071 25.305 24.162 22.528 20.945 19.436 18.015 16.688
0.080 20.113 19.18 17.947 16.747 15.597 14.508 13.487
0.090 15.962 15.307 14.438 13.586 12.762 11.973 11.224
0.100 12.975 12.452 11.727 11.016 10.33 9.674 9.052
0.106 11.557 11.079 10.433 9.799 9.187 8.602 8.047
0.112 10.375 9.970 9.422 8.882 8.359 7.856 7.378
0.118 9.379 9.006 8.509 8.020 7.546 7.090 6.656
0.120 9.031 8.676 8.204 7.739 7.288 6.855 6.443
0.125 8.356 8.042 7.623 7.211 6.809 6.422 6.052
0.132 7.511 7.225 6.830 6.441 6.063 5.700 5.354
0.140 6.687 6.439 6.108 5.781 5.463 5.155 4.860
0.150 5.840 5.618 5.322 5.030 4.745 4.471 4.208
0.160 5.139 4.956 4.712 4.470 4.234 4.005 3.786
0.170 4.561 4.395 4.081 3.863 3.651 3.447 3.252
0.180 4.072 3.932 3.745 3.559 3.378 3.201 3.031
0.190 3.664 3.542 3.376 3.211 3.050 2.893 2.742
0.200 3.312 3.204 3.062 2.920 2.782 2.646 2.515
0.212 2.944 2.846 2.717 2.589 2.464 2.341 2.223
0.220 2.741 2.654 2.539 2.424 2.311 2.201 2.094
0.224 2.648 2.565 2.456 2.347 2.240 2.135 2.034
0.236 2.378 2.298 2.194 2.091 1.990 1.891 1.796
0.250 2.127 2.061 1.974 1.887 1.801 1.717 1.636
0.265 1.895 1.837 1.762 1.686 1.612 1.539 1.468
0.280 1.704 1.655 1.591 1.527 1.464 1.401 1.340
0.300 1.485 1.445 1.393 1.341 1.289 1.238 1.188
0.315 1.351 1.317 1.272 1.227 1.182 1.138 1.094
0.330 1.230 1.200 1.161 1.121 1.082 1.044 1.006
0.335 1.195 1.166 1.129 1.091 1.054 1.017 0.980
0.350 1.098 1.072 1.040 1.007 0.974 0.941 0.909
0.355 1.068 1.044 1.012 0.981 0.949 0.918 0.887
0.375 0.957 0.935 0.906 0.877 0.850 0.824
0.400 0.844 0.826 0.805 0.782 0.760 0.739
0.425 0.748 0.733 0.714 0.696 0.678 0.659
0.450 0.669 0.656 0.641 0.626 0.610 0.595
0.475 0.601 0.588 0.570 0.553 0.535 0.520
0.500 0.543 0.532 0.518 0.503 0.488
0.530 0.484 0.474 0.462 0.449 0.436
0.550 0.450 0.441 0.428 0.419 0.408
0.560 0.434 0.426 0.413 0.405 0.394
0.600 0.379 0.372 0.363 0.355 0.346
0.630 0.344 0.338 0.331 0.324 0.316
0.650 0.323 0.318 0.311 0.304 0.297
0.670 0.304 0.299 0.293 0.287 0.281
0.710 0.272 0.268 0.262 0.257 0.260

Highlighted = item available from stock

Weight in kg for 1 km of FIW wire

Nominal
Diameter		 FIW3 FIW4 FIW5 FIW6 FIW7 FIW8 FIW9
[mm] [kg/km] [kg/km] [kg/km] [kg/km] [kg/km] [kg/km] [kg/km]
0.071 0.040 0.041 0.044 0.048 0.051 0.056 0.060
0.080 0.050 0.052 0.056 0.060 0.064 0.069 0.074
0.090 0.063 0.065 0.069 0.074 0.078 0.084 0.089
0.100 0.077 0.080 0.085 0.091 0.097 0.103 0.110
0.106 0.087 0.090 0.096 0.102 0.109 0.116 0.124
0.112 0.096 0.100 0.106 0.113 0.120 0.127 0.136
0.118 0.107 0.111 0.118 0.125 0.133 0.141 0.150
0.120 0.111 0.115 0.122 0.129 0.137 0.146 0.155
0.125 0.120 0.124 0.131 0.139 0.147 0.156 0.165
0.132 0.133 0.138 0.146 0.155 0.165 0.175 0.187
0.140 0.150 0.155 0.164 0.173 0.183 0.194 0.206
0.150 0.171 0.178 0.188 0.199 0.211 0.224 0.238
0.160 0.195 0.202 0.212 0.224 0.236 0.250 0.264
0.170 0.219 0.228 0.245 0.259 0.274 0.290 0.308
0.180 0.246 0.254 0.267 0.281 0.296 0.312 0.330
0.190 0.273 0.282 0.296 0.311 0.328 0.346 0.365
0.200 0.302 0.312 0.327 0.342 0.360 0.378 0.398
0.212 0.340 0.351 0.368 0.386 0.406 0.427 0.450
0.220 0.365 0.377 0.394 0.413 0.433 0.454 0.478
0.224 0.378 0.390 0.407 0.426 0.446 0.468 0.492
0.236 0.421 0.435 0.456 0.478 0.503 0.529 0.557
0.250 0.470 0.485 0.507 0.530 0.555 0.582 0.611
0.265 0.528 0.544 0.568 0.593 0.620 0.650 0.681
0.280 0.587 0.604 0.628 0.655 0.683 0.714 0.746
0.300 0.673 0.692 0.718 0.746 0.776 0.808 0.842
0.315 0.740 0.759 0.786 0.815 0.846 0.879 0.914
0.330 0.813 0.833 0.862 0.892 0.924 0.958 0.994
0.335 0.837 0.858 0.886 0.917 0.949 0.984 1020
0.350 0.911 0.933 0.962 0.993 1.027 1.062 1.100
0.355 0.937 0.958 0.988 1.020 1.053 1.089 1.127
0.375 1.045 1.069 1.104 1.141 1.176 1.214
0.400 1.185 1.210 1.243 1.278 1.315 1.354
0.425 1.338 1.365 1.400 1.437 1.476 1.517
0.450 1.495 1.524 1.560 1.599 1.639 1.682
0.475 1.665 1.702 1.753 1.809 1.867 1.922
0.500 1.840 1.878 1.932 1.990 2.050
0.530 2.067 2.110 2.167 2.227 2.291
0.550 2.223 2.266 2.338 2.387 2.453
0.560 2.302 2.346 2.419 2.469 2.535
0.600 2.641 2.689 2.752 2.819 2.889
0.630 2.905 2.955 3.021 3.090 3.163
0.650 3.097 3.149 3.217 3.289 3.364
0.670 3.286 3.340 3.410 3.483 3.560
0.710 3.681 3.737 3.811 3.887 3.968
Highlighted = item available from stock

Breakdown Voltage (BDV)

Fully Insulated Wire

Breakdown Voltage Calculation acc. to FIW Standard IEC 60317-0-7

Test is done by cylinder BDV test acc. to IEC 60851-4.3.2. The minimum breakdown voltage has to be calculated for every specific FIW wire size using the increase by insulation and the specific V/µm-value from below table.

Nominal conductor diameter
mm		 Minimum specific breakdown voltage
V/µm increase
over up to and including at room temperature at 180°C
- - >0.100 81 56
0.100 0.355 76 53
0.355 0.500 70 49
0.500 1.000 53 37
1.000 1.600 47 33

NOTE: The specific breakdown voltage is the result of the quotient of the measured value and enamel increase.

Example of formula for calculation of breakdown voltage (BDV):

BDV = min. increase *min. spec. BDV in V/μm

Example: 0.2 mm FIW6 with min. OD 0.303 mm

min. increase = min. OD - nom. dia. = 0.303 mm - 0.2 mm = 0.103 mm = 103 μm

=> BDV = 103 μm x 76 V/μm = 7828 V

Calculated Minimum Breakdown Voltage at 20 °C acc. to FIW Standard IEC 60317-56


FIW3 FIW4 FIW5 FIW6 FIW7 FIW8 FIW9
Nominal
Diameter		 min min min min min min min
[mm] [V] [V] [V] [V] [V] [V] [V]
0.071 1701 2187 3240 4293 5346 6399 7452
0.080 1782 2349 3483 4617 5751 6885 8019
0.090 1944 2511 3645 4779 5913 7047 8181
0.100 2106 2673 3969 5265 6561 7857 9153
0.106 2052 2660 3952 5244 6536 7828 9120
0.112 2128 2736 4028 5320 6612 7904 9196
0.118 2128 2812 4180 5548 6916 8284 9652
0.120 2280 2964 4332 5700 7068 8436 9804
0.125 2280 2964 4332 5700 7068 8436 9804
0.132 2356 3040 4560 6080 7600 9120 10640
0.140 2432 3192 4712 6232 7752 9272 10792
0.150 2508 3344 5016 6688 8360 10032 11704
0.160 2660 3496 5168 6840 8512 10184 11856
0.170 2736 3648 6232 8056 9880 11704 13528
0.180 2888 3800 5624 7448 9272 11096 12920
0.190 2964 3876 5776 7676 9576 11476 13376
0.200 3040 4028 5928 7828 9728 11628 13528
0.212 3268 4332 6384 8436 10488 12540 14592
0.220 3268 4332 6384 8436 10488 12540 14592
0.224 3268 4332 6384 8436 10488 12540 14592
0.236 3572 4788 7068 9348 11628 13908 16188
0.250 3648 4788 7068 9348 11628 13908 16188
0.265 3800 5016 7372 9728 12084 14440 16796
0.280 3800 5016 7372 9728 12084 14440 16796
0.300 4028 5320 7676 10032 12388 14744 17100
0.315 4028 5320 7676 10032 12388 14744 17100
0.330 4332 5624 7980 10336 12692 15048 17404
0.335 4332 5624 7980 10336 12692 15048 17404
0.350 4332 5624 7980 10336 12692 15048 16030
0.355 4332 5624 7980 10336 12692 15048 16030
0.375 4200 5530 7700 10290 12460 14630
0.400 4200 5530 7700 9870 12040 14210
0.425 4480 5880 8050 10220 12390 14560
0.450 4480 5880 8050 10220 12390 14560
0.475 4690 6160 9030 11900 14770 17640
0.500 4690 6160 9030 11900 14770
0.530 3710 4982 7155 9328 11501
0.550 3763 4982 7155 9328 11501
0.560 3763 4982 7155 9328 11501
0.600 3975 5247 7420 9593 11766
0.630 3975 5247 7420 9593 11766
0.650 4240 5565 7738 9911 12084
0.670 4240 5565 7738 9911 12084
0.710 4240 5565 7738 9911 12084

Highlighted = item available from stock

Breakdown Voltage Calculation acc. to Transformer Standard IEC 61558-1

U=OD - Cu∅ x V/µm x 10³ x 0.85    (at 180°C for 60 seconds)

FIW3 FIW4 FIW5 FIW6 FIW7 FIW8 FIW9
Nominal
Diameter		 min min min min min min min
[mm] [V] [V] [V] [V] [V] [V] [V]
0.040 714 904 1428 1904 2380 2856
0.045 809 1047 1618 2142 2666 3189
0.050 809 1095 1618 2142 2666 3189
0.056 904 1238 1761 2332 2904 3475
0.063 1000 1285 1904 2523 3142 3760
0.071 1000 1285 1904 2523 3142 3760 4379
0.080 1047 1380 2047 2713 3380 4046 4712
0.090 1142 1476 2142 2808 3475 4141 4808
0.100 1238 1571 2332 3094 3856 4617 5379
0.112 1261 1622 2388 3154 3919 4685 5451
0.125 1352 1757 2568 3379 4190 5001 5811
0.140 1442 1892 2793 3694 4595 5496 6397
0.160 1577 2072 3063 4055 5046 6037 7028
0.180 1712 2253 3334 4415 5496 6577 7659
0.200 1802 2388 3514 4640 5766 6893 8019
0.224 1937 2568 3784 5001 6217 7433 8650
0.250 2162 2838 4190 5541 6893 8244 9596
0.280 2253 2973 4370 5766 7163 8560 9956
0.315 2388 3154 4550 5947 7343 8740 10136
0.355 2568 3334 4730 6127 7523 8920 10316
0.400 2499 3290 4582 5873 7164 8455
0.450 2666 3499 4790 6081 7372
0.500 2791 3665 5373 7081 8788
0.560 2233 2956 4246 5535 6825
0.630 2359 3114 4403 5692 6982
0.710 2516 3302 4592 5681 7171
0.800 2673 3522 5126 6730
0.900 2831 3743 5347 6950
1.000 2988 3931 5535 7139
1.120 2749 3618 5330
1.250 2805 3703 5414
1.400 2889 3815 5526
1.600 3001 3955 5666

Minimum BDV acc. IEC 62368

Nominal conductor diameter Minimum specific breakdown voltage Minimum overall FIW diameter
do [mm]		 Minimum dielectric strength test voltage values per wire for basic or reinforced insulation at overall diameter. Us [V] (duration of 60 s)
dCu [mm] Ub [V/μm] Grade of FIW 3 Grade of FIW 4 Grade of FIW 5 Grade of FIW 6 Grade of FIW 7 Grade of FIW 8 Grade of FIW 9 Grade of FIW 3 Grade of FIW 4 Grade of FIW 5 Grade of FIW 6 Grade of FIW 7 Grade of FIW 8 Grade of FIW 9
0.04 56 0.055 0.059 0.070 0.080 0.090 0.100   714 904 1428 1904 2380 2856  
0.045 56 0.062 0.067 0.079 0.090 0.101 0.112   809 1 047 1 618 2 142 2 666 3 189  
0.05 56 0.067 0.073 0.084 0.095 0.106 0.117   809 1095 1618 2142 2666 3189  
0.056 56 0.075 0.082 0.093 0.105 0.117 0.129   904 1238 1761 2332 2904 3475  
0.063 56 0.084 0.090 0.103 0.116 0.129 0.142   1000 1285 1904 2523 3142 3760  
0.071 56 0.092 0.098 0.111 0.124 0.137 0.150 0.163 1000 1285 1904 2523 3142 3760 4379
0.08 56 0.102 0.109 0.123 0.137 0.151 0.165 0.179 1047 1380 2047 2713 3380 4046 4712
0.09 56 0.114 0.121 0.135 0.149 0.163 0.177 0.191 1142 1476 2142 2808 3475 4141 4808
0.1 56 0.126 0.133 0.149 0.165 0.181 0.197 0.213 1238 1571 2332 3856 3856 4617 5379
0.112 53 0.140 0.148 0.165 0.182 0.199 0.216 0.233 1261 1622 2388 3154 3919 4685 5451
0.125 53 0.155 0.164 0.182 0.200 0.218 0.236 0.254 1352 1757 2568 3379 4190 5001 5811
0.14 53 0.172 0.182 0.202 0.222 0.242 0.262 0.282 1442 1892 2793 3694 4595 5496 6397
0.16 53 0.195 0.206 0.228 0.250 0.272 0.294 0.316 1577 2072 3063 4055 5046 6037 7028
0.18 53 0.218 0.230 0.254 0.278 0.302 0.326 0.350 1712 2253 3334 4415 5496 6577 7659
0.2 53 0.240 0.253 0.278 0.303 0.328 0.353 0.378 1802 2388 3514 4640 5766 6893 8019
0.224 53 0.267 0.281 0.308 0.335 0.362 0.389 0.416 1937 2568 3784 5001 6217 7433 8650
0.25 53 0.298 0.313 0.343 0.373 0.403 0.433 0.463 2162 2838 4190 5541 6893 8244 9596
0.28 53 0.330 0.346 0.377 0.408 0.439 0.470 0.501 2253 2973 4370 5766 7163 8560 9956
0.315 53 0.368 0.385 0.416 0.447 0.478 0.509 0.540 2388 3154 4550 5947 7343 8740 10136
0.355 53 0.412 0.429 0.460 0.491 0.522 0.553 0.584 2568 3334 4730 6127 7523 8920 10316
0.4 49 0.460 0.479 0.510 0.541 0.572 0.603   2499 3290 4582 5873 7164 8455  
0.45 49 0.514 0.534 0.565 0.596 0.627 0.658   2666 3499 4790 6081 7372    
0.5 49 0.567 0.588 0.629 0.670 0.711     2791 3665 5373 7081 8788    
0.56 37 0.631 0.654 0.695 0.736 0.777     2233 2956 4246 5535 6825    
0.63 37 0.705 0.729 0.770 0.811 0.852     2359 3114 4403 5692 6982    
0.71 37 0.790 0.815 0.856 0.897 0.938     2516 3302 4592 5881 7171    
0.8 37 0.885 0.912 0.963 1.014       2673 3522 5126 6730      
0.9 37 0.990 1.019 1.070 1.121       2831 3743 5347 6950      
1 37 1.095 1.125 1.176 1.227       2988 3931 5535 7139      
1.12 33 1.218 1.249 1.310         2749 3618 5330        
1.25 33 1.350 1.382 1.443         2805 3703 5414        
1.4 33 1.503 1.536 1.597         2889 3815 5526        
1.6 33 1.707 1.741 1.802         3001 3955 5666        

Comments on different BDV standards

  • The actual version of the Transformer Standard IEC 61558-1 gives much lower values than IEC 60317-0-7.
  • The specific voltage per micron is given acc. to IEC 60317-0-7 at room temperature, while IEC 61558 calculates values of 180 °C and a safety margin (0.85). Actually needed temperature of SMPS (Switch Mode Power Supply) is somewhere in between.
  • IEC 62368 follows the BDV values of IEC 61558, but does not specify 180 °C as test temperature as IEC 61558.

Technical Data

Fully Insulated Wire

Technical values of FIW acc. to IEC 60317-56

IEC 60317-56 describes a full Enamelled Wire Specification with diameters, outer diameters, mechanical, electrical, thermal and other characteristics like soldering.
Test parameter Test method Specification values for 0.30 mm FIW 6 Typical values for 0.30 mm FIW 6
Mechanical
Elongation IEC 60 851-3.1 ≥ 23 % 56 %
Tensile strength IEC 60 851-3.2 not specified 310 N/mm²
Springback IEC 60 851-3.4.1 not specified 68°
Solderability
at 390 °C IEC 60 851-4.5 ≤ 4 sec ≤ 3.0 sec
Thermal values
Temperature index IEC 60 172 ≥ 180 °C 192 °C
Heat shock EC 60 851-6.3.1.1 ≥ 200 °C 220 °C/6 mm mandrel
Cut through IEC 60 851-6.4 ≥ 245 °C ≥ 260 °C
Breakdown voltage (cylinder)
Volt min. 10032 V > 15 kV
V/µm at room temperature IEC 60 851-5.4.3.2 min. 76 V/µm > 100 V/µm
at 180°C IEC 60 851-5.4.3.2 min. 53 V/µm 74 V/µm
(Volt per µm increase of insulation)

Test conditions for FIW acc. to UL 2353 (UL 60950)

UL 60950 will be replaced by UL 62368
UL 2353, rather similar to expired IEC 60950 Annex U, gives mainly electrical properties which mostly are rather short-term tests.
Test conditions acc. to UL 2353
No.		 Typical values for 0.30 mm FIW 6
U2.1Electrical strength 9 6000 Vrms 1 min (twisted pair)
U2.2Adherence and flexibility 10 3000 Vrms 1 min (mandrel)
U2.3Heat shock
225 °C x 30 min for class B 12 3000 Vrms 1 min (mandrel)
240 °C x 30 min for class F
U2.4Retention of electric strength after bending 11
 		 3000 Vrms 1 min (mandrel)
 

Spools/Packaging FIW

SpoolS and Packaging for FIW

America and Europe

wire diameter spool type d1 l1 d4 net capacity
0.100 - 0.236 mm 200K 200 mm 200 mm 22 mm 6 kg
0.250 - 0.710 mm 250K 250 mm 200 mm 22 mm 14 kg
Spool dimensions
Single spool box
Dual spool box

Asia

wire diameter spool type d1 l1 d4 d14 net capacity
0.100 - 0.710 mm PT10 160 mm 230 mm 22 mm 180 mm 10 kg
Spool dimensions
Single spool box
Dual spool box

Selfbonding Wire, Selfbonding Copper Wire

General

Selfbonding enamelled wire (SB-wire), also referred to as bondable magnet wire, is film insulated wire
( Goto Enamelled Wire Types ) which is coated with an additional bonding adhesive.


Backlight microscope picture of SB-wire


After activating the bondcoat, the individual turns of the coil are bonded together to produce self-supporting coils ("air coils" without bobbin) or special coils for later processing.

Use of selfbonding enamelled wire offers advantages over conventional enamelled wire in certain winding applications, eliminating the need for bobbins as well as taping or varnishing steps.

Cross section of wound coil
(Lighter colour = insulation, dark colour = bondcoat)


In many applications such as high-power speakers or small motors, selfbonding wire can improve the performance and reliability. An important property of a selfbonding wire is the thermal stability of the wound coil at higher temperatures. A thermoplastic bondcoat will become soft at higher temperatures and begin to lose its bond strength, but

could also be processed, for example, to form another shape of a coil and be rebonded at higher temperature. A thermoset bondcoat has higher heat resistant properties, so will lose its bond strength only at a temperature that will destroy the enamel.


Selfbonding wire wound by hot-air and formed to rectangular shape


Because of the additional application of a bondcoat, selfbonding wires are more expensive than normal wires, which is offset by the value added.

Activation of the bondcoat may be achieved with either heat, or in some cases a solvent, or a combination of the two ( Goto Bonding Processes ).

Our Product Line

Elektrisola produces selfbonding wire with diameters of 0.010 - 0.50 mm ( Goto Technical Data by Size ). In addition to copper as a conductor material, other alloys are available, such as Aluminium or Copper Clad Aluminium for light weight coils or high tensile strength conductors for better durability ( Goto Metals ).


CCAW with bondcoat

Selfbonding wire types can be differentiated by the chemical basis of their coatings, primarily by their thermal properties, by their technical properties and by the preferred bonding method.

The basic selfbonding wire types offered around the world have differences mainly explained by the history of their development. Therefore Elektrisola offers selfbonding wire types for the 3 major continents
( Goto Selfbonding Wire Types ). In Asia, special high performance bondcoats formulated for use in specific Asian applications are also offered ( Goto High Performance Selfbonding Wire Types ).

In addition to standard selfbonding enamel types, ELEKTRISOLA has its own certified selfbonding enamel development for special applications. For example, in fine wire sizes, specialized ultra-high temperature selfbonding enamel types are now available, which can be wound with automated hot-air winding machines for fast and cost effective processing providing a major advantage to Elektrisola customers.

Production Process

The production process of a selfbonding wire is similar to a normal film insulated wire

( Goto Enamelling Process ), but needs 2 enamel applicators, one for the electrical insulation coating, and one for the bondcoat.

Bonding Process

The bondcoat adhesive on the outside of a selfbonding wire can be activated by heat or with chemicals. These bonding methods are described below.


Heat/Thermal Bonding:

All Elektrisola bondcoats can be activated by heat, either by directing hot air on to the wire during winding, by oven-heating of the wound coil, or by applying electric current to the wound coil after the winding cycle is completed. In any of these examples, the principle is to heat the winding slightly above the bondcoat’s melting temperature in order to activate the bondcoat and bond the wires together.


Hot-air Bonding during winding has the advantage of eliminating the secondary bonding operation. This method is cost effective and primarily used for wire sizes thinner than 0.200 mm. This method became much more popular over the last few years following the development of ultra-high temperature selfbonding enamel types.


Hot air winding


Oven Bonding is accomplished by heating the wound coil, which still remains on a fixture or tooling, in an oven at a suitable temperature and time sufficient to obtain uniform heating throughout the winding followed by a cooling cycle. Heating time is generally 10 to 30 minutes, depending on the size of the coil. Disadvantages of oven bonding are the longer bonding time, additional process steps, as well as the potential need for many winding fixtures.

Resistance Bonding is accomplished by applying electric current to the finished coil to electrically heat it by resistance to the proper bond temperature. Bonding voltage and time are dependent upon wire size and coil design, and therefore will need to be developed experimentally for each specific application. This method has the advantages of being quick and generating a quite uniform heat distribution. It is typically used for wire sizes thicker than 0.200 mm.


Solvent Bonding:

Some bondcoats can be activated by applying specified solvents during the coil winding process. Application of the solvent, usually via a saturated felt during winding ("Wet Winding"), causes the bondcoat to become very soft. This process requires the use of a fixture to hold the coil in place while the solvent is drying and the wires stick together. Afterwards, the coil should be heated in an oven cycle to evaporate any residual solvent, which, if left within the coil, might cause long-term coil failure, as well as to complete the adhesive curing process for optimum bond strength.

Applications


Cellphone


Automotive


Industrial


Identification


Appliance


Consumer


Watches


Computer


Medical

Advantages OF SELFBONDING WIRE

The use of selfbonding magnet wire offers multiple advantages to customers:

  • Eliminates the need for bobbins
  • No need for taping or varnishing
  • Less handling in the process
  • Reduced total cycle times
  • Improved performance
  • Low environmental impact

Technical Data by Size

Technical Data by Size

General

Technical values of enamelled wires often depend on the diameter of the wire.

Most important are the tolerances for resistance and outer diameter. These and other values are important as engineering support.

Different standards specify these values differently. Therefore the 3 major world standards are shown:

  • IEC 60317 for Europe and Asia
  • JIS C3202 for Asia
  • NEMA MW 1000C (inch) and NEMA MW 1000C metric (mm) for America

Printversions can be found below the individual tabs.

Europe / Asia IEC 60317
Asia JIS C3202
America MW1000C (inch)
America MW1000C (metric)

Europe / Asia IEC 60317

Technical Data for Enamelled Copper Wire by Size acc. to IEC 60317

Enamelled Copper Wire
(overall diameter)		 Breakdown Voltage
acc to IEC **		 Length
of 1 kg of enamelled wire		 Filling Factor number of enamelled wires/cm²
Nominal
Diameter		 Conductor
(Bare Wire)		 Grade 1 Grade 2 Grade 3 Resistance at 20 °C Elongation
acc to IEC		 Grade 1 Grade 2 Grade 3 Grade 1 Grade 2 Grade 3 Grade 1 Grade 2 Grade 3 Winding Tension

[mm]		 tolerance
[mm]		 section
[mm²]		 min
[mm]		 max
[mm]		 min
[mm]		 max
[mm]		 min
[mm]		 max
[mm]		 nom
[Ohm/m]		 min
[Ohm/m]		 max
[Ohm/m]		 min
[%]		 min
[V]		 min
[V]		 min
[V]		 approx.
[km]		 approx.
[km]		 approx.
[km]
[n]
[n]
[n]		 max
[cN]
0.010 * 0.000078540 0.012 0.013 0.014 0.016 0.017 0.019 217.65 195.88 239.41 3 70 125 170 1315.6 1202.0 1069.1 739090 513257 356428 1.4
0.012 * 0.00011310 0.014 0.016 0.017 0.018 0.019 0.021 151.14 136.03 166.26 3 80 150 190 913.6 847.9 782.9 513257 377087 288707 2.0
0.014 * 0.00015394 0.016 0.018 0.019 0.020 0.021 0.023 111.04 99.94 122.15 4 90 175 230 679.4 638.1 596.8 399595 303702 238601 2.5
0.016 * 0.00020106 0.018 0.020 0.021 0.022 0.023 0.025 85.02 76.52 93.52 5 100 200 290 524.9 497.3 469.5 319897 249828 200491 3.2
0.018 * 0.00025447 0.020 0.022 0.023 0.024 0.025 0.026 67.18 60.46 73.89 5 110 225 350 417.6 398.3 382.7 261866 209113 177598 3.9
0.019 * 0.00028353 0.021 0.023 0.024 0.026 0.027 0.028 60.29 54.26 66.32 6 115 240 380 375.9 356.2 339.6 238601 184773 152705 4.3
0.020 * 0.00031416 0.022 0.024 0.025 0.027 0.028 0.030 54.41 48.97 59.85 6 120 250 410 340.1 323.2 306.2 218304 170833 137316 4.4
0.021 * 0.00034636 0.023 0.026 0.027 0.028 0.029 0.031 49.35 44.42 54.29 6 125 265 440 306.8 292.2 279.9 192391 152705 128314 5.1
0.022 * 0.00038013 0.024 0.027 0.028 0.030 0.031 0.033 44.97 40.47 49.47 6 130 275 470 280.2 265.4 252.6 177598 137316 112776 5.5
0.023 * 0.00041548 0.025 0.028 0.029 0.031 0.032 0.034 41.14 37.03 45.26 7 145 290 470 257.0 244.0 232.8 164447 128314 106045 6.0
0.024 * 0.00045239 0.026 0.029 0.030 0.032 0.033 0.035 37.79 34.01 41.56 7 145 290 470 236.5 225.1 215.3 152705 120169 99899 6.5
0.025 * 0.00049087 0.028 0.031 0.032 0.034 0.035 0.037 34.82 31.34 38.31 7 150 300 470 215.5 205.4 196.7 132701 106045 89107 7.0
0.027 * 0.00057256 0.030 0.033 0.034 0.036 0.037 0.040 29.86 26.87 32.84 7 165 315 510 185.6 177.6 169.5 116385 94272 77910 8.0
0.028 * 0.00061575 0.031 0.034 0.035 0.038 0.039 0.042 27.76 24.99 30.54 7 170 325 530 172.9 164.7 156.4 109333 86683 70406 8.5
0.030 * 0.00070686 0.033 0.037 0.038 0.041 0.042 0.044 24.18 21.76 26.60 8 180 350 560 150.3 142.8 136.9 94272 74016 62457 9.6
0.032 * 0.00080425 0.035 0.039 0.040 0.043 0.044 0.047 21.25 19.13 23.38 8 190 375 590 132.6 126.4 120.8 84356 67053 55782 10.8
0.034 * 0.00090792 0.037 0.041 0.042 0.046 0.047 0.050 18.83 17.13 20.52 8 210 400 620 117.8 112.1 106.9 75926 59650 49095 12.0
0.036 * 0.0010179 0.040 0.044 0.045 0.049 0.050 0.053 16.79 15.28 18.31 8 225 425 650 104.4 99.57 95.18 65466 52278 43541 13.2
0.038 * 0.0011341 0.042 0.046 0.047 0.051 0.052 0.055 15.07 13.72 16.43 10 240 450 680 93.97 89.87 86.14 59650 48098 40347 14.5
0.040 * 0.0012566 0.044 0.049 0.050 0.054 0.055 0.058 13.60 12.38 14.83 10 250 475 710 84.68 80.81 77.61 53409 42708 36176 15.9
0.043 * 0.0014522 0.047 0.052 0.053 0.058 0.059 0.063 11.77 10.71 12.83 12 265 520 710 73.55 70.15 67.01 47131 37491 31035 18.0
0.045 * 0.0015904 0.050 0.055 0.056 0.061 0.062 0.066 10.75 9.781 11.72 12 275 550 710 66.82 63.85 61.10 41899 33745 28194 19.4
0.048 * 0.0018096 0.053 0.059 0.060 0.064 0.065 0.069 9.447 8.596 10.30 14 290 580 780 58.73 56.28 54.22 36825 30042 25726 21.7
0.050 * 0.0019635 0.055 0.060 0.061 0.066 0.067 0.072 8.706 7.922 9.489 14 300 600 830 54.42 52.26 50.08 34929 28640 23908 23.2
0.053 * 0.0022062 0.058 0.064 0.065 0.070 0.071 0.076 7.748 7.051 8.446 15 315 625 860 48.42 46.45 44.62 31035 25346 21377 25.6
0.056 * 0.0024630 0.062 0.067 0.068 0.074 0.075 0.079 6.940 6.316 7.565 15 325 650 890 43.36 41.69 40.14 27759 22909 19478 28.2
0.060 * 0.0028274 0.066 0.072 0.073 0.079 0.080 0.085 6.046 5.502 6.590 16 355 680 960 37.79 36.33 34.97 24256 19994 16967 31.7
0.063 * 0.0031172 0.069 0.076 0.077 0.083 0.084 0.088 5.484 4.990 5.977 16 375 700 1020 34.27 32.92 31.83 21971 18044 15614 34.4
0.067 * 0.0035257 0.074 0.080 0.081 0.088 0.089 0.091 4.848 4.412 5.285 17 400 700 1060 30.31 29.19 28.36 19478 16173 14257 38
0.070 * 0.0038485 0.077 0.083 0.084 0.090 0.091 0.096 4.442 4.042 4.842 17 425 700 1100 27.83 26.91 26.06 18044 15257 13210 41
0.071 ±0.003 0.0039592 0.078 0.084 0.085 0.091 0.092 0.096 4.318 3.929 4.706 17 425 700 1100 27.07 26.19 25.43 17601 14913 13070 42
0.075 ±0.003 0.0044179 0.082 0.089 0.090 0.095 0.096 0.102 3.869 3.547 4.235 17 425 765 1140 24.26 23.52 22.82 15797 13497 11783 46
0.080 ±0.003 0.0050265 0.087 0.094 0.095 0.101 0.102 0.108 3.401 3.133 3.703 17 425 850 1200 21.39 20.73 20.11 14100 12024 10475 52
0.085 ±0.003 0.0056745 0.093 0.100 0.101 0.107 0.108 0.114 3.012 2.787 3.265 18 465 875 1250 18.92 18.37 17.86 12401 10677 9373 57
0.090 ±0.003 0.0063617 0.098 0.105 0.106 0.113 0.114 0.120 2.687 2.495 2.900 18 500 900 1300 16.92 16.43 15.96 11209 9631 8436 63
0.095 ±0.003 0.0070882 0.103 0.111 0.112 0.119 0.120 0.126 2.412 2.247 2.594 19 500 925 1350 15.19 14.75 14.35 10087 8657 7633 69
0.100 ±0.003 0.0078540 0.108 0.117 0.118 0.125 0.126 0.132 2.176 2.034 2.333 19 500 950 1400 13.72 13.31 12.97 9125 7823 6940 75
0.106 ±0.003 0.0088247 0.115 0.123 0.124 0.132 0.133 0.140 1.937 1.816 2.069 20 1200 2650 3800 12.22 11.88 11.56 8155 7049 6198 83
0.110 ±0.003 0.0095033 0.119 0.128 0.129 0.137 0.138 0.145 1.799 1.690 1.917 20 1300 2700 3900 11.34 11.03 10.74 7572 6529 5768 88
0.112 ±0.003 0.0098520 0.121 0.130 0.131 0.139 0.140 0.147 1.735 1.632 1.848 20 1300 2700 3900 10.95 10.65 10.37 7332 6337 5608 91
0.118 ±0.003 0.010936 0.128 0.136 0.137 0.145 0.146 0.154 1.563 1.474 1.660 20 1400 2750 4000 9.870 9.626 9.379 6628 5809 5133 99
0.120 ±0.003 0.011310 0.130 0.138 0.139 0.148 0.149 0.157 1.511 1.426 1.604 20 1500 2800 4100 9.550 9.305 9.057 6431 5608 4933 102
0.125 ±0.003 0.012272 0.135 0.144 0.145 0.154 0.155 0.163 1.393 1.317 1.475 20 1500 2800 4100 8.803 8.575 8.356 5934 5167 4568 110
0.130 ±0.003 0.013273 0.141 0.150 0.151 0.160 0.161 0.169 1.288 1.220 1.361 21 1550 2900 4150 8.131 7.928 7.733 5455 4776 4242 118
0.132 ±0.003 0.013685 0.143 0.152 0.153 0.162 0.163 0.171 1.249 1.184 1.319 21 1550 2900 4150 7.891 7.697 7.511 5308 4655 4141 121
0.140 ±0.003 0.015394 0.151 0.160 0.161 0.171 0.172 0.181 1.110 1.055 1.170 21 1600 3000 4200 7.030 6.860 6.687 4776 4191 3707 133
0.150 ±0.003 0.017671 0.162 0.171 0.172 0.182 0.183 0.193 0.9673 0.9219 1.0159 22 1650 3100 4300 6.125 5.987 5.840 4166 3686 3267 150
0.160 ±0.003 0.020106 0.172 0.182 0.183 0.194 0.195 0.205 0.8502 0.8122 0.8906 22 1700 3200 4400 5.390 5.265 5.139 3686 3250 2887 168
0.170 ±0.003 0.022698 0.183 0.194 0.195 0.205 0.206 0.217 0.7531 0.7211 0.7871 23 1700 3250 4550 4.771 4.667 4.561 3250 2887 2582 186
0.180 ±0.003 0.025447 0.193 0.204 0.205 0.217 0.218 0.229 0.6718 0.6444 0.7007 23 1700 3300 4700 4.263 4.168 4.072 2931 2594 2312 206
0.190 ±0.003 0.028353 0.204 0.216 0.217 0.228 0.229 0.240 0.6029 0.5794 0.6278 24 1750 3400 4900 3.823 3.743 3.664 2619 2333 2100 226
0.200 ±0.003 0.031416 0.214 0.226 0.227 0.239 0.240 0.252 0.5441 0.5237 0.5657 24 1800 3500 5100 3.456 3.384 3.312 2386 2127 1908 247
0.212 ±0.003 0.035299 0.227 0.240 0.241 0.254 0.255 0.268 0.4843 0.4669 0.5026 24 1850 3600 5150 3.075 3.010 2.944 2118 1885 1689 274
0.224 ±0.003 0.039408 0.239 0.252 0.253 0.266 0.267 0.280 0.4338 0.4188 0.4495 24 1900 3700 5200 2.759 2.704 2.648 1916 1715 1544 302
0.236 ±0.004 0.043744 0.253 0.267 0.268 0.283 0.284 0.298 0.3908 0.3747 0.4079 25 2000 3800 5350 2.481 2.429 2.376 1708 1522 1364 331
0.250 ±0.004 0.049087 0.267 0.281 0.282 0.297 0.298 0.312 0.3482 0.3345 0.3628 25 2100 3900 5500 2.215 2.171 2.127 1538 1378 1241 366
0.265 ±0.004 0.055155 0.283 0.297 0.298 0.314 0.315 0.330 0.3099 0.2982 0.3223 26 2150 3950 5650 1.972 1.934 1.895 1373 1233 1110 406
0.280 ±0.004 0.061575 0.298 0.312 0.313 0.329 0.330 0.345 0.2776 0.2676 0.2882 26 2200 4000 5800 1.769 1.737 1.704 1241 1121 1014 448
0.300 ±0.004 0.070686 0.319 0.334 0.335 0.352 0.353 0.369 0.2418 0.2335 0.2506 26 2200 4050 5950 1.542 1.514 1.485 1083 979 886 507
0.315 ±0.004 0.077931 0.334 0.349 0.350 0.367 0.368 0.384 0.2193 0.2121 0.2270 26 2200 4100 6100 1.400 1.376 1.351 990 899 817 553
0.335 ±0.004 0.088141 0.355 0.372 0.373 0.391 0.392 0.408 0.1939 0.1878 0.2004 27 2250 4200 6250 1.238 1.216 1.195 874 791 722 618
0.355 ±0.004 0.098980 0.375 0.392 0.393 0.411 0.412 0.428 0.1727 0.1674 0.1782 27 2300 4300 6400 1.104 1.086 1.068 785 715 655 687
0.375 ±0.005 0.11045 0.396 0.414 0.415 0.434 0.435 0.453 0.1548 0.1494 0.1604 27 2300 4350 6500 0.989 0.973 0.957 704 641 586 759
0.400 ±0.005 0.12566 0.421 0.439 0.440 0.459 0.460 0.478 0.1360 0.1316 0.1407 27 2300 4400 6600 0.871 0.858 0.844 625 572 525 854
0.425 ±0.005 0.14186 0.447 0.466 0.467 0.488 0.489 0.508 0.1205 0.1167 0.1244 28 2300 4400 6700 0.772 0.760 0.748 554 506 465 954
0.450 ±0.005 0.15904 0.472 0.491 0.492 0.513 0.514 0.533 0.1075 0.1042 0.1109 28 2300 4400 6800 0.689 0.679 0.669 498 457 421 1060
0.475 ±0.005 0.17721 0.499 0.519 0.520 0.541 0.542 0.562 0.09646 0.09366 0.09938 28 2350 4500 6900 0.618 0.609 0.601 446 410 379 1170
0.500 ±0.005 0.19635 0.524 0.544 0.545 0.566 0.567 0.587 0.08706 0.08462 0.08959 28 2400 4600 7000 0.559 0.551 0.543 405 374 347 1287

* Resistance tolerance is binding.

* * Diameters ≤ 0.100 mm measured using cylinder method, diameters > 0,100 mm measured using twist method.

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Asia JIS C3202

Technical Data for Enamelled Copper Wire by Size according to JIS C3202

Minimum Insulation and Max Outer Diameter Breakdown Voltage acc. to JIS ** Length of 1kg of enamelled wire Filling Factor number of enamelled wires/cm²
Resistance at 20 °C Class 0 Class 1 Class 2 Class 3 Elongation acc. to JIS Class 0 Class 1 Class 2 Class 3 Class 0 Class 1 Class 2 Class 3 Class 0 Class 1 Class 2 Class 3 Winding Tension
Nominal
Diameter 		Bare Wire
Tolerance * 		section nom max * max * ins.thickn. max dia. ins.thickn. max dia. ins.thickn. max dia. ins.thickn. max dia. min min min min min approx. approx. approx. approx. max
Class2/Class3 Class1/Class0 Class2/Class3 Class1/Class0
[mm] [mm] [mm] [mm²] [Ohm/km] [Ohm/km] [Ohm/km] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [%] [V] [V] [V] [V] [km] [km] [km] [km] [n] [n] [n] [n] [cN]
0.012     0.000113097 157162                                   847.9 900.5     377087 480678 2.0
0.014     0.000153938 115466                                   638.1 671.2     303702 377087 2.5
0.016     0.000201062 88404                                   497.3 519.4     249828 303702 3.2
0.018     0.000254469 69850                                   398.3 413.8     209113 249828 3.9
0.019     0.000283529 62691                                   356.2 372.6     184773 228114 4.3
0.020 ±0.002   0.000314159 56578 69850           0.003 0.030 0.002 0.028 3     100 40     311.9 323.2     147300 170833 4.7
0.021 ±0.002   0.000346361 51318 62691           0.003 0.032 0.002 0.030 5     120 60     282.4 292.2     132701 152705 5.1
0.022 ±0.002   0.000380133 46759 56578           0.003 0.033 0.002 0.031 5     120 60     259.0 267.6     124142 142176 5.5
0.023 ±0.002   0.000415476 42781 51318           0.003 0.035 0.002 0.032 5     120 60     236.6 245.9     112776 132701 6.0
0.024 ±0.002   0.000452389 39291 46759           0.003 0.036 0.002 0.033 5     120 60     218.5 226.8     106045 124142 6.5
0.025 ±0.002   0.000490874 36210 42780           0.003 0.037 0.002 0.034 5     120 60     202.5 209.8     99899 116385 7.0
0.027 ±0.002   0.000572555 31044 36210           0.003 0.040 0.002 0.037 5     150 70     174.1 179.9     86683 99899 8.0
0.028 ±0.002   0.000615752 28867 33478           0.003 0.042 0.002 0.038 5     150 70     161.6 167.8     79974 94272 8.5
0.030 ±0.002   0.000706858 25146 28870           0.003 0.044 0.002 0.040 5     150 70   136.1 142.0 147.0   61029 72177 84356 9.6
0.032 ±0.002   0.000804248 22101 25146           0.003 0.047 0.002 0.043 7     200 100   120.2 125.0 129.2   54576 63935 74016 10.8
0.034 ±0.002   0.000907920 19577 22101           0.003 0.049 0.002 0.045 7     200 100   107.4 111.5 115.0   50123 58317 67053 12.0
0.036 ±0.002   0.00101788 17462 19577           0.003 0.052 0.002 0.048 7     200 100   96.64 99.57 102.5   46193 52278 59650 13.2
0.038 ±0.002   0.00113411 15673 17462           0.003 0.054 0.002 0.050 7     200 100   87.38 89.87 92.34   42708 48098 54576 14.5
0.040 ±0.002   0.00125664 14145 15670           0.003 0.056 0.002 0.052 7     200 100   79.39 81.52 83.63   39603 44399 50123 15.9
0.043 ±0.003   0.00145220 12240 14145           0.004 0.061 0.003 0.056 10           68.15 69.87 71.86   33175 36825 41899 18.0
0.045 ±0.003   0.00159043 11176 12830           0.004 0.064 0.003 0.058 10           62.35 63.85 65.83   30533 33745 38880 19.4
0.048 ±0.003   0.00180956 9823 11176           0.004 0.067 0.003 0.062 10           55.25 56.49 57.92   27759 30533 34329 21.7
0.050 ±0.003   0.00196350 9053 10240           0.004 0.069 0.003 0.064 10     950 700 46.46 50.08 52.26 53.52 18272 23908 28640 32079 23.2
0.053 ±0.003   0.00220618 8057 9053           0.004 0.073 0.003 0.068 10     950 700 41.88 44.62 46.61 47.67 16967 21377 25726 28640 25.6
0.056 ±0.003   0.00246301 7217 8057           0.004 0.076 0.003 0.071 10     950 700 37.69 40.27 41.95 42.85 15434 19733 23568 26114 28.2
0.060 ±0.003   0.00282743 6286 6966           0.004 0.081 0.003 0.075 10     950 700 33.28 35.18 36.65 37.48 14100 17386 20807 23235 31.7
0.063 ±0.003   0.00311725 5644 6222           0.004 0.084 0.003 0.078 10     950 700 30.29 32.10 33.37 34.09 12932 16173 19227 21377 34.4
0.067 ±0.003   0.00352565 4990 5469           0.004 0.088 0.003 0.082 10     950 700 27.00 28.59 29.64 30.24 11783 14745 17386 19227 38
0.070 ±0.003   0.00384845 4572 4990           0.004 0.091 0.003 0.085 10     950 700 24.86 26.25 27.24 27.76 10992 13644 16173 17821 41
0.071 ±0.003   0.00395919 4444 4844           0.005 0.093 0.003 0.086 10     1100 700 24.03 25.43 26.32 27.01 10475 13070 15257 17386 42
0.075 ±0.003   0.00441786 3982 4321           0.005 0.098 0.003 0.091 10     1100 700 21.69 22.88 23.63 24.21 9631 11903 13794 15614 46
0.080 ±0.003   0.00502655 3500 3778           0.005 0.103 0.003 0.097 10     1100 700 18.96 20.20 20.86 21.30 8294 10677 12401 13794 52
0.085 ±0.003   0.00567450 3100 3331           0.005 0.108 0.003 0.102 10     1100 700 16.82 17.90 18.56 18.92 7391 9458 11209 12401 57
0.090 ±0.003   0.00636173 2765 2959           0.005 0.113 0.003 0.107 10     1100 700 15.12 16.02 16.61 16.92 6781 8582 10182 11209 63
0.095 ±0.003   0.00708822 2482 2647           0.005 0.119 0.003 0.113 15     1100 700 13.64 14.41 14.93 15.19 6198 7759 9206 10087 69
0.100 ±0.003 ±0.008 0.00785398 2240 2381 2647 0.016 0.156 0.009 0.140 0.005 0.125 0.003 0.118 15 3500 2000 1100 700 12.29 12.97 13.49 13.74 5569 6940 8365 9206 75
0.106 ±0.003 ±0.008 0.00882473 1994 2111 2332 0.016 0.162 0.009 0.146 0.005 0.131 0.003 0.124 15 3500 2000 1100 700 11.04 11.61 12.05 12.25 5133 6337 7572 8294 83
0.110 ±0.003 ±0.008 0.00950332 1851 1957 2153 0.016 0.166 0.009 0.150 0.005 0.135 0.003 0.128 15 3500 2000 1100 700 10.31 10.82 11.21 11.39 4869 5977 7104 7759 88
0.112 ±0.003 ±0.008 0.00985203 1786 1885 2071 0.017 0.172 0.010 0.154 0.006 0.138 0.004 0.130 15 3750 2200 1300 700 9.873 10.39 10.78 10.97 4568 5647 6729 7391 91
0.120 ±0.003 ±0.008 0.0113097 1556 1636 1786 0.017 0.180 0.010 0.162 0.006 0.147 0.004 0.139 15 3750 2200 1300 850 8.689 9.110 9.409 9.563 4141 5065 5934 6480 102
0.125 ±0.003 ±0.008 0.0122718 1434 1505 1636 0.017 0.185 0.010 0.167 0.006 0.152 0.004 0.144 15 3750 2200 1300 850 8.054 8.426 8.690 8.826 3904 4745 5531 6020 110
0.130 ±0.003 ±0.008 0.0132732 1325 1389 1505 0.017 0.190 0.010 0.172 0.006 0.157 0.004 0.149 15 3750 2200 1300 850 7.485 7.815 8.050 8.171 3686 4455 5167 5608 118
0.140 ±0.003 ±0.008 0.0153938 1143 1193 1286 0.017 0.200 0.010 0.182 0.006 0.167 0.004 0.159 15 3750 2200 1300 850 6.514 6.778 6.965 7.062 3302 3949 4539 4901 133
0.150 ±0.003 ±0.008 0.0176715 995.6 1037 1111 0.017 0.210 0.010 0.192 0.006 0.177 0.004 0.169 15 3750 2200 1300 850 5.719 5.934 6.086 6.164 2976 3525 4020 4320 150
0.160 ±0.003 ±0.008 0.0201062 875.0 908.8 969.5 0.018 0.222 0.011 0.204 0.007 0.189 0.005 0.181 15 3750 2200 1300 850 5.039 5.216 5.341 5.406 2644 3100 3506 3749 168
0.170 ±0.003 ±0.008 0.0226980 775.1 803.2 853.5 0.018 0.232 0.011 0.214 0.007 0.199 0.005 0.191 15 3750 2200 1300 850 4.492 4.639 4.744 4.797 2408 2802 3149 3356 186
0.180 ±0.003 ±0.008 0.0254469 691.4 715.0 757.2 0.019 0.246 0.012 0.226 0.008 0.211 0.005 0.202 15 3800 2400 1600 1000 4.006 4.138 4.226 4.282 2146 2498 2789 3006 206
0.190 ±0.003 ±0.008 0.0283529 620.5 640.6 676.2 0.019 0.256 0.012 0.236 0.008 0.221 0.005 0.212 15 3800 2400 1600 1000 3.615 3.726 3.801 3.849 1972 2281 2534 2721 226
0.200 ±>0.003 ±0.008 0.0314159 560.0 577.2 607.6 0.019 0.266 0.012 0.246 0.008 0.231 0.005 0.222 15 3800 2400 1600 1000 3.278 3.373 3.437 3.478 1819 2091 2312 2475 247
0.210 ±0.003 ±0.008 0.0346361 507.9 522.8 549.0 0.019 0.276 0.012 0.256 0.008 0.241 0.005 0.232 15 3800 2400 1600 1000 2.986 3.068 3.123 3.159 1682 1924 2118 2261 269
0.220 ±0.004 ±0.008 0.0380133 462.8 480.1 498.4 0.019 0.286 0.012 0.266 0.008 0.252 0.005 0.243 15 3800 2400 1600 1000 2.731 2.802 2.848 2.879 1561 1776 1940 2065 291
0.230 ±0.004 ±0.008 0.0415476 423.4 438.6 454.5 0.020 0.298 0.013 0.278 0.009 0.264 0.006 0.255 15 3800 2400 1600 1000 2.500 2.563 2.603 2.630 1432 1620 1762 1870 315
0.240 ±0.004 ±0.008 0.0452389 388.9 402.2 416.2 0.020 0.308 0.013 0.288 0.009 0.274 0.006 0.265 15 3800 2400 1600 1000 2.304 2.359 2.394 2.418 1336 1505 1632 1728 340
0.250 ±0.004 ±0.008 0.0490874 358.4 370.2 382.5 0.020 0.318 0.013 0.298 0.009 0.284 0.006 0.275 15 3800 2400 1600 1000 2.129 2.178 2.209 2.230 1250 1402 1516 1602 366
0.260 ±0.004 ±0.010 0.0530929 331.4 341.8 358.4 0.020 0.330 0.013 0.310 0.009 0.294 0.006 0.285 15 3800 2400 1600 1000 1.972 2.015 2.045 2.064 1164 1300 1412 1489 392
0.270 ±0.004 ±0.010 0.0572555 307.3 316.6 331.4 0.020 0.340 0.013 0.320 0.009 0.304 0.006 0.295 15 3800 2400 1600 1000 1.833 1.872 1.899 1.915 1093 1217 1318 1387 419
0.280 ±0.004 ±0.010 0.0615752 285.7 294.1 307.3 0.020 0.350 0.013 0.330 0.009 0.314 0.006 0.305 15 3800 2400 1600 1000 1.709 1.743 1.767 1.782 1029 1142 1233 1296 448
0.290 ±0.004 ±0.010 0.0660520 266.4 273.9 285.7 0.020 0.360 0.013 0.340 0.009 0.324 0.006 0.315 20 3800 2400 1600 1000 1.597 1.628 1.649 1.663 970 1073 1156 1213 476
0.300 ±0.005 ±0.010 0.0706858 245.6 254.0 262.9 0.021 0.374 0.014 0.352 0.010 0.337 0.007 0.327 20 4200 2800 2000 1400 1.490 1.520 1.539 1.552 901 999 1070 1124 507
0.320 ±0.005 ±0.010 0.0804248 215.9 222.8 230.0 0.021 0.394 0.014 0.372 0.010 0.357 0.007 0.347 20 4200 2800 2000 1400 1.315 1.339 1.355 1.365 808 891 951 996 568
0.350 ±0.005 ±0.010 0.0962113 180.5 185.7 191.2 0.021 0.424 0.014 0.402 0.010 0.387 0.007 0.377 20 4200 2800 2000 1400 1.105 1.123 1.135 1.143 694 759 806 841 668
0.370 ±0.005 ±0.010 0.107521 161.5 165.9 170.6 0.022 0.446 0.014 0.424 0.010 0.407 0.007 0.397 20 4200 2800 2000 1400 0.9898 1.006 1.017 1.024 625 684 727 757 740
0.400 ±0.005 ±0.010 0.125664 138.2 141.7 145.3 0.023 0.480 0.015 0.456 0.011 0.439 0.007 0.429 20 4200 2800 2000 1400 0.8482 0.8620 0.8706 0.8767 539 588 623 650 854
0.425 ±0.006 ±0.010 0.141863 122.4 125.9 128.4 0.024 0.507 0.016 0.483 0.011 0.465 0.007 0.454 20 4200 2800 2000 1400 0.7525 0.7640 0.7720 0.7774 481 523 555 579 954
0.450 ±0.006 ±0.010 0.159043 109.2 112.1 114.2 0.024 0.532 0.016 0.508 0.011 0.490 0.007 0.479 20 4200 2800 2000 1400 0.6730 0.6827 0.6895 0.6940 435 471 499 519 1060
0.475 ±0.006 ±0.010 0.177205 97.30 99.80 101.5 0.025 0.560 0.017 0.535 0.012 0.517 0.008 0.506 20 4500 2050 2150 1400 0.6045 0.6130 0.6187 0.6225 392 424 447 465 1170
0.500 ±0.006 ±0.010 0.196350 87.81 89.95 91.43 0.025 0.586 0.017 0.560 0.012 0.542 0.008 0.531 20 4500 3050 2150 1450 0.5467 0.5541 0.5590 0.5623 358 386 407 421 1287

* The Tolerances refer to Class 2 and 3 only.

** Diameters ≤ 0.050 mm measured using cylinder method, diameters > 0.050 mm measured using twist method.

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America MW1000C (inch)

Technical Data acc. to NEMA MW1000C (inch)

All dimensional tolerances based on NEMA MW1000 Revision 1997
Conductor (Bare Wire) Enamelled Copper Wire (overall diameter) Resistance at 20°C min. breakdown Voltage Cylinder Method Length of 1 pound of wire Filling Factor of enamelled wires
Diameter Section Area Single Build Heavy Build Triple Build Nom. Min. Max. Min. Elong Single Heavy Triple Single Heavy Triple Single Heavy Triple max winding tension
AWG min. [inches] nom. [inches] max. [inches] [in2 x 10-6 ] min. [inches] nom. [inches] max. [inches] min. [inches] nom. [inches] max. [inches] min. [inches] nom. [inches] max. [inches] [ohms/1000 ft or ohm/foot]* [%] [V] [V] [V] approx. [feet] approx. [feet] approx. [feet] [wires/in2] [wires/in2] [wires/in2] [grams]
24.0 0.01990 0.02010 0.02020 317.3 0.02090 0.02130 0.02170 0.02180 0.02230 0.02270 0.02280 0.02330 0.02380 25.55 24.91 26.19 28.0 1350 2430 3250 808.3 795.6 782.7 2,545 2,322 2,127 1438
24.5 0.01880 0.01900 0.01910 283.5 0.01980 0.02020 0.02060 0.02070 0.02110 0.02150 0.02170 0.02216 0.02260 28.60 27.86 29.34 28.0 1340 2400 3210 903.6 890.1 873.9 2,830 2,594 2,352 1288
25.0 0.01770 0.01790 0.01800 251.6 0.01860 0.01900 0.01940 0.01950 0.01990 0.02030 0.02040 0.02090 0.02140 32.24 31.37 33.10 28.0 1320 2370 3170 1,019 1,002 984 3,199 2,916 2,644 1143
25.5 0.01670 0.01690 0.01700 224.3 0.01760 0.01800 0.01840 0.01850 0.01890 0.01930 0.01940 0.01990 0.02040 36.18 35.17 37.19 27.5 1300 2340 3130 1,141 1,122 1,100 3,564 3,233 2,916 1016
26.0 0.01570 0.01590 0.01600 198.6 0.01660 0.01700 0.01730 0.01740 0.01780 0.01820 0.01830 0.01880 0.01930 40.89 39.71 42.07 27.0 1290 2310 3090 1,288 1,267 1,241 3,996 3,645 3,267 903
26.5 0.01490 0.01500 0.01510 176.7 0.01570 0.01610 0.01650 0.01650 0.01690 0.01730 0.01740 0.01787 0.01830 45.65 44.58 46.71 27.0 1270 2280 3040 1,445 1,421 1,390 4,455 4,043 3,616 803
27.0 0.01410 0.01420 0.01430 158.4 0.01490 0.01530 0.01560 0.01570 0.01610 0.01640 0.01650 0.01690 0.01730 50.94 49.71 52.17 27.0 1250 2250 3010 1,610 1,582 1,552 4,933 4,455 4,043 717
27.5 0.01330 0.01340 0.01350 141.0 0.01410 0.01450 0.01480 0.01490 0.01520 0.01560 0.01570 0.01608 0.01650 57.20 55.78 58.63 26.5 1240 2220 2970 1,806 1,776 1,737 5,493 4,998 4,466 640
28.0 0.01250 0.01260 0.01270 124.7 0.01330 0.01370 0.01400 0.01410 0.01440 0.01470 0.01480 0.01520 0.01560 64.70 63.02 66.37 26.0 1220 2190 2930 2,039 2,003 1,961 6,153 5,569 4,998 567
28.5 0.01180 0.01190 0.01200 111.2 0.01260 0.01300 0.01330 0.01340 0.01370 0.01400 0.01410 0.01450 0.01490 72.54 70.59 74.48 26.0 1200 2160 2890 2,282 2,239 2,189 6,833 6,153 5,493 503
29.0 0.01120 0.01130 0.01140 100.3 0.01190 0.01230 0.01260 0.01270 0.01300 0.01330 0.01340 0.01380 0.01420 80.45 78.22 82.68 26.0 1190 2140 2850 2,534 2,484 2,425 7,633 6,833 6,064 454
29.5 0.01050 0.01060 0.01070 88.25 0.01120 0.01160 0.01190 0.01200 0.01230 0.01260 0.01270 0.01310 0.01350 91.43 88.79 94.07 25.5 1170 2110 2810 2,875 2,813 2,742 8,582 7,633 6,729 399
30.0 0.00990 0.01000 0.01010 78.54 0.01060 0.01090 0.01120 0.01130 0.01160 0.01190 0.01200 0.01240 0.01280 102.70 99.65 105.80 25.0 1190 2110 2820 3,234 3,162 3,077 9,720 8,582 7,511 358
30.5 0.00940 0.00950 0.00960 70.88 0.01010 0.01040 0.01060 0.01080 0.01110 0.01140 0.01150 0.01180 0.01210 113.80 110.30 117.40 24.5 1190 2110 2820 3,578 3,493 3,407 10,677 9,373 8,294 322
31.0 0.00880 0.00890 0.00900 62.21 0.00940 0.00970 0.01000 0.01010 0.01050 0.01080 0.01050 0.01095 0.01140 129.70 125.50 133.90 24.0 1020 1950 2540 4,084 3,965 3,898 12,274 10,475 9,631 282
31.5 0.00830 0.00840 0.00850 55.42 0.00890 0.00920 0.00960 0.00960 0.01000 0.01030 0.01000 0.01043 0.01090 145.60 140.70 150.50 24.0 1020 1950 2540 4,576 4,435 4,358 13,644 11,548 10,616 251
32.0 0.00790 0.00800 0.00810 50.27 0.00850 0.00880 0.00910 0.00910 0.00950 0.00980 0.00950 0.00990 0.01030 160.60 154.90 166.20 24.0 1020 1790 2400 5,038 4,895 4,812 14,913 12,796 11,783 228
32.5 0.00740 0.00750 0.00760 44.18 0.00800 0.00830 0.00860 0.00860 0.00900 0.00930 0.00900 0.00938 0.00980 182.70 176.00 189.40 23.5 1020 1790 2400 5,720 5,546 5,450 16,763 14,257 13,125 200
33.0 0.00700 0.00710 0.00720 39.59 0.00750 0.00780 0.00810 0.00810 0.00850 0.00880 0.00840 0.00880 0.00920 203.90 196.10 211.70 23.0 850 1620 2120 6,399 6,194 6,105 18,981 15,984 14,913 180
33.5 0.00660 0.00670 0.00680 35.26 0.00710 0.00740 0.00770 0.00770 0.00800 0.00830 0.00800 0.00835 0.00870 229.00 219.80 238.10 22.5 850 1620 2120 7,172 6,963 6,840 21,089 18,044 16,563 160
34.0 0.00620 0.00630 0.00640 31.17 0.00670 0.00700 0.00720 0.00720 0.00750 0.00780 0.00750 0.00785 0.00820 259.00 248.20 269.80 22.0 850 1460 1980 8,094 7,885 7,736 23,568 20,530 18,740 142
34.5 0.00580 0.00590 0.00600 27.34 0.00630 0.00660 0.00680 0.00680 0.00710 0.00740 0.00710 0.00745 0.00780 295.30 282.40 308.30 21.5 850 1460 1980 9,206 8,951 8,770 26,511 22,909 20,807 124
35.0 0.00550 0.00560 0.00570 24.63 0.00590 0.00620 0.00640 0.00640 0.00670 0.00700 0.00670 0.00705 0.00740 327.90 312.90 342.80 21.0 680 1460 1830 10,257 9,959 9,747 30,042 25,726 23,235 112
35.5 0.00520 0.00530 0.00540 22.06 0.00560 0.00590 0.00610 0.00610 0.00640 0.00670 0.00640 0.00673 0.00710 366.10 348.60 383.50 20.5 680 1460 1830 11,429 11,077 10,841 33,175 28,194 25,497 100
36.0 0.00490 0.00500 0.00510 19.635 0.00530 0.00560 0.00580 0.00570 0.00600 0.00630 0.00600 0.00635 0.00670 411.40 390.80 431.90 20.0 680 1300 1690 12,813 12,478 12,180 36,825 32,079 28,640 89
36.5 0.00460 0.00470 0.00480 17.349 0.00500 0.00530 0.00550 0.00540 0.00570 0.00600 0.00570 0.00603 0.00640 465.70 441.20 490.10 20.0 680 1300 1690 14,465 14,060 13,722 41,112 35,544 31,760 78
37.0 0.00440 0.00450 0.00460 15.904 0.00470 0.00500 0.00520 0.00520 0.00550 0.00570 0.00540 0.00570 0.00600 508.00 480.40 535.70 20.0 680 1140 1550 15,865 15,288 15,055 46,193 38,176 35,544 72
37.5 0.00410 0.00420 0.00430 13.854 0.00440 0.00470 0.00500 0.00490 0.00520 0.00540 0.00510 0.00540 0.00570 583.40 549.80 617.00 19.5 680 1140 1550 18,165 17,455 17,167 52,278 42,708 39,603 63
38.0 0.00390 0.00400 0.00410 12.566 0.00420 0.00450 0.00470 0.00460 0.00490 0.00510 0.00480 0.00510 0.00540 643.30 604.70 681.90 19.0 500 950 1400 19,989 19,331 18,998 57,029 48,098 44,399 57
38.5 0.00360 0.00370 0.00380 10.752 0.00390 0.00420 0.00440 0.00430 0.00460 0.00480 0.00450 0.00480 0.00510 752.10 703.90 800.20 18.5 500 950 1400 23,284 22,451 22,030 65,466 54,576 50,123 49
39.0 0.00340 0.00350 0.00360 9.6211 0.00360 0.00390 0.00410 0.00400 0.00430 0.00450 0.00420 0.00450 0.00480 840.70 784.30 897.10 18.0 500 900 1300 26,198 25,217 24,720 75,926 62,457 57,029 44
39.5 0.00320 0.00330 0.00340 8.5530 0.00340 0.00370 0.00390 0.00380 0.00400 0.00430 0.00400 0.00428 0.00460 946.10 879.30 1013.00 17.5 500 900 1300 29,404 28,527 27,697 84,356 72,177 63,042 39
40.0 0.00300 0.00310 0.00320 7.5477 0.00320 0.00350 0.00370 0.00360 0.00380 0.00400 0.00380 0.00405 0.00430 1073.00 992.70 1152.00 17.0 425 850 1200 33,236 32,175 31,281 94,272 79,974 70,406 34
40.5 0.00290 0.00300 0.00310 7.0686 0.00310 0.00330 0.00350 0.00350 0.00370 0.00380 0.00370 0.00390 0.00410 1145.00 1058.00 1233.00 17.0 425 850 1200 35,824 34,267 33,478 106,045 84,356 75,926 32
41.0 0.00270 0.00280 0.00290 6.1575 0.00290 0.00310 0.00330 0.00320 0.00340 0.00360 0.00340 0.00365 0.00390 1316.00 1209.00 1423.00 17.0 425 700 1100 41,030 39,595 38,382 120,169 99,899 86,683 28
41.5 0.00250 0.00260 0.00270 5.3093 0.00270 0.00290 0.00320 0.00300 0.00320 0.00340 0.00320 0.00345 0.00370 1527.00 1394.00 1659.00 16.5 425 700 1100 47,458 45,662 44,145 137,316 112,776 97,024 24
42.0 0.00240 0.00250 0.00260 4.9087 0.00260 0.00280 0.00300 0.00280 0.00300 0.00320 0.00310 0.00330 0.00350 1652.00 1504.00 1801.00 16.0 375 700 990 51,254 49,910 47,865 147,300 128,314 106,045 22
42.5 0.00230 0.00240 0.00250 4.5239 0.00250 0.00270 0.00280 0.00270 0.00290 0.00310 0.00300 0.00318 0.00340 1793.00 1626.00 1960.00 15.5 375 700 990 55,524 54,003 51,844 158,413 137,316 114,199 21
43.0 0.00210 0.00220 0.00230 3.8013 0.00230 0.00250 0.00260 0.00250 0.00270 0.00290 0.00270 0.00295 0.00320 2137.00 1922.00 2352.00 15.0 325 650 845 65,833 63,853 61,347 184,773 158,413 132,701 17
43.5 0.00200 0.00210 0.00220 3.4636 0.00220 0.00240 0.00250 0.00240 0.00260 0.00280 0.00260 0.00283 0.00310 2346.00 2100.00 2593.00 14.5 325 650 845 72,098 69,818 67,166 200,491 170,833 144,193 17
44.0 0.00190 0.00200 0.00210 3.1416 0.00210 0.00230 0.00240 0.00230 0.00250 0.00270 0.00250 0.00270 0.00290 2589.00 2305.00 2873.00 14.0 300 600 845 79,301 76,658 73,987 218,304 184,773 158,413 14
44.5 0.00180 0.00190 0.00200 2.8353 0.00197 0.00210 0.00220 0.00220 0.00233 0.00250 0.00237 0.00255 0.00273 2871.00 2541.00 3201.00 12.5 300 600 845 89,160 85,637 82,214 261,866 212,719 177,598 14
45.0 0.00169 0.00176 0.00183 2.4328 0.00179 0.00192 0.00205 0.00199 0.00215 0.00230 0.00224 0.00240 0.00255 3.348 3.080 3.616 11.0 275 550 760 104,389 99,965 95,069 313,267 249,828 200,491 11
45.5 0.00160 0.00166 0.00173 2.1642 0.00171 0.00183 0.00195 0.00191 0.00206 0.00220 0.00216 0.00231 0.00245 3.757 3.472 4.099 10.5 275 550 760 116,913 111,625 105,783 344,838 272,134 216,418 11
46.0 0.00151 0.00157 0.00164 1.9359 0.00161 0.00173 0.00185 0.00181 0.00196 0.00210 0.00206 0.00221 0.00235 4.207 3.870 4.544 10.0 250 475 690 130,722 124,468 117,560 385,856 300,611 236,446 8.8
46.5 0.00142 0.00148 0.00154 1.7203 0.00153 0.00165 0.00178 0.00173 0.00186 0.00200 0.00198 0.00210 0.00223 4.733 4.377 5.134 9.0 250 475 - 146,490 139,661 131,742 424,179 333,804 261,866 8.8
47.0 0.00135 0.00140 0.00146 1.5394 0.00145 0.00157 0.00170 0.00165 0.00177 0.00190 0.00185 0.00197 0.00210 5.291 4.868 5.714 8.0 225 425 - 163,361 155,668 147,871 468,509 368,613 297,567 7.0
47.5 0.00127 0.00132 0.00137 1.3685 0.00137 0.00148 0.00160 0.00157 0.00168 0.00180 0.00177 0.00188 0.00200 5.962 5.525 6.453 8.0 225 425 - 183,776 174,593 165,288 527,223 409,165 326,740 7.0
48.0 0.00119 0.00124 0.00129 1.2076 0.00129 0.00140 0.00150 0.00139 0.00155 0.00170 0.00159 0.00175 0.00190 6.745 6.205 7.285 8.0 190 375 - 207,724 199,422 188,205 589,198 480,678 377,087 5.5
48.5 0.00113 0.00117 0.00122 1.0751 0.00122 0.00131 0.00140 0.00132 0.00146 0.00160 0.00147 0.00164 0.00180 7.585 7.008 8.123 7.5 190 375 - 234,037 224,165 212,148 672,938 541,766 429,368 5.5
49.0 0.00107 0.00111 0.00116 0.9677 0.00117 0.00124 0.00130 0.00127 0.00139 0.00150 0.00142 0.00156 0.00170 8.417 7.744 9.090 7.0 170 325 - 260,236 248,675 235,381 751,059 597,706 474,535 4.4
49.5 0.00101 0.00105 0.00109 0.8659 0.00110 0.00117 0.00125 0.00120 0.00132 0.00145 0.00135 0.00150 0.00165 9.386 8.720 10.371 7.0 170 325 - 291,094 277,434 260,802 843,618 662,780 513,257 4.4
50.0 0.00095 0.00099 0.00103 0.7698 0.00105 0.00113 0.00120 0.00115 0.00128 0.00140 0.00125 0.00143 0.00160 10.580 9.734 11.430 7.0 150 300 - 324,561 308,186 291,640 904,400 704,851 564,736 3.5
51.0 0.00085 0.00088 0.00092 0.6082 0.00095 0.00103 0.00110 0.00105 0.00118 0.00130 0.00115 0.00133 0.00150 13.390 12.320 14.460 6.0 130 275 - 406,838 383,420 359,893 1,088,536 829,380 652,851 2.8
52.0 0.00075 0.00078 0.00081 0.4778 0.00085 0.00093 0.00100 0.00095 0.00105 0.00115 0.00105 0.00123 0.00140 17.050 15.690 18.410 6.0 120 250 - 514,055 487,112 446,674 1,335,216 1,047,463 763,321 2.2
53.0 0.00067 0.00070 0.00073 0.3848 0.00072 0.00079 0.00085 0.00077 0.00090 0.00103 - - - 21.170 19.480 22.860 5.0 110 225 - 651,926 618,008 - 1,850,390 1,425,714 - 1.7
54.0 0.00060 0.00062 0.00065 0.3019 0.00065 0.00070 0.00075 0.00070 0.00083 0.00095 - - - 26.980 24.820 29.140 - 100 200 - 830,894 773,039 - 2,356,792 1,676,337 - 1.4
55.0 0.00053 0.00055 0.00057 0.2376 0.00058 0.00064 0.00070 0.00063 0.00075 0.00087 - - - 34.280 31.540 37.020 - 100 200 - 1,043,875 973,510 - 2,819,405 2,053,028 - 1.1
56.0 0.00047 0.00049 0.00051 0.1886 0.00052 0.00059 0.00065 0.00057 0.00069 0.00081 - - - 43.190 39.730 46.650 - 90 175 - 1,297,403 1,206,656 - 3,317,519 2,425,600 - 0.9
57.0 0.00042 0.00044 0.00046 0.1521 0.00047 0.00051 0.00056 - - - - - - 54.060 49.735 58.385 - - - - 1,633,521 - 4,439,940 - - -
58.0 0.00038 0.00039 0.00041 0.1195 0.00043 0.00047 0.00051 - - - - - - 68.011 62.570 73.452 - - - - 2,047,309 - 5,227,833 - - -

* AWG 24-44.5 the unit of measure is ohms/1000 foot. AWG 45-58 the unit of measure is ohms/foot.

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America MW1000C (metric)

Technical Data acc. to NEMA MW1000C (metric)

All dimensional tolerances based upon NEMA MW1000 Revision 1997
Conductor (Bare Wire) Enamelled Copper Wire (overall diameter) Resistance at 20°C min. breakdown Voltage Cylinder Method Length of 1 Kg approx. Filling Factor of enamelled wires
Diameter Section nom Single Build Heavy Build Triple Build Nom. Min. Max. Min. Elong. Single Heavy Triple Single Heavy Triple Single Heavy Triple max winding tension
AWG min. [mm] nom. [mm] max. [mm] [mm2] min. [mm] nom. [mm] max. [mm] min. [mm] nom. [mm] max. [mm] min. [mm] nom. [mm] max. [mm] [ohm/m] [ohm/m] [ohm/m] [%] [V] [V] [V] approx. [km] approx. [km] approx. [km] [wires/cm2] [wires/cm2] [wires/cm2] [grams]
24.0 0.5050 0.5110 0.5130 0.205084 0.5310 0.5410 0.5510 0.5540 0.5650 0.5770 0.5790 0.5920 0.6050 0.0838 0.0818 0.0859 28.0 1350 2430 3250 0.536 0.529 0.520 395 362 330 1,438
24.5 0.4780 0.4830 0.4850 0.183225 0.5030 0.5130 0.5220 0.5260 0.5360 0.5460 0.5520 0.5630 0.5740 0.0939 0.0914 0.0963 28.0 1340 2400 3210 0.600 0.591 0.580 439 402 364 1,288
25.0 0.4500 0.4550 0.4570 0.162597 0.4720 0.4830 0.4930 0.4950 0.5050 0.5160 0.5180 0.5310 0.5440 0.1058 0.1030 0.1086 28.0 1320 2370 3170 0.676 0.666 0.653 495 453 410 1,143
25.5 0.4240 0.4290 0.4320 0.144545 0.4480 0.4570 0.4660 0.4710 0.4800 0.4890 0.4940 0.5050 0.5170 0.1187 0.1154 0.1220 27.5 1300 2340 3130 0.759 0.747 0.733 553 501 453 1,016
26.0 0.3990 0.4040 0.4060 0.128190 0.4220 0.4310 0.4390 0.4420 0.4520 0.4620 0.4650 0.4780 0.4900 0.1342 0.1303 0.1380 27.0 1290 2310 3090 0.856 0.842 0.824 622 565 505 903
26.5 0.3780 0.3810 0.3840 0.114009 0.4000 0.4090 0.4180 0.4200 0.4300 0.4390 0.4430 0.4540 0.4650 0.1498 0.1463 0.1533 27.0 1270 2280 3040 0.960 0.944 0.924 690 625 560 803
27.0 0.3580 0.3610 0.3630 0.102354 0.3780 0.3870 0.3960 0.3990 0.4080 0.4170 0.4190 0.4290 0.4390 0.1671 0.1631 0.1711 27.0 1250 2250 3010 1.070 1.051 1.031 771 694 627 717
27.5 0.3380 0.3400 0.3430 0.090792 0.3580 0.3670 0.3760 0.3780 0.3870 0.3950 0.3990 0.4080 0.4180 0.1877 0.1830 0.1924 26.5 1240 2220 2970 1.204 1.181 1.158 857 771 694 640
28.0 0.3180 0.3200 0.3230 0.080425 0.3380 0.3470 0.3560 0.3580 0.3660 0.3730 0.3760 0.3860 0.3960 0.2123 0.2068 0.2178 26.0 1220 2190 2930 1.357 1.331 1.304 959 862 775 567
28.5 0.3000 0.3020 0.3050 0.071631 0.3200 0.3290 0.3380 0.3400 0.3480 0.3560 0.3580 0.3680 0.3780 0.2380 0.2317 0.2444 26.0 1200 2160 2890 1.521 1.491 1.458 1067 954 853 503
29.0 0.2840 0.2870 0.2900 0.064692 0.3020 0.3110 0.3200 0.3230 0.3300 0.3380 0.3400 0.3510 0.3610 0.2640 0.2567 0.2712 26.0 1190 2140 2850 1.687 1.652 1.612 1194 1060 937 454
29.5 0.2670 0.2690 0.2720 0.056832 0.2840 0.2930 0.3020 0.3050 0.3120 0.3200 0.3230 0.3330 0.3430 0.3000 0.2914 0.3086 25.5 1170 2110 2810 1.917 1.874 1.826 1345 1186 1041 399
30.0 0.2510 0.2540 0.2570 0.050671 0.2690 0.2770 0.2840 0.2870 0.2950 0.3020 0.3050 0.3150 0.3250 0.3371 0.3270 0.3472 25.0 1190 2110 2820 2.149 2.101 2.046 1505 1327 1164 358
30.5 0.2390 0.2410 0.2440 0.045617 0.2570 0.2630 0.2690 0.2740 0.2810 0.2880 0.2920 0.3000 0.3070 0.3735 0.3620 0.3851 24.5 1190 2110 2820 2.387 2.330 2.269 1670 1463 1283 322
31.0 0.2240 0.2260 0.2290 0.040115 0.2390 0.2460 0.2540 0.2570 0.2650 0.2740 0.2670 0.2780 0.2900 0.4256 0.4118 0.4394 24.0 1020 1950 2540 2.717 2.644 2.593 1908 1644 1494 282
31.5 0.2110 0.2130 0.2160 0.035633 0.2260 0.2340 0.2430 0.2440 0.2530 0.2620 0.2540 0.2650 0.2760 0.4778 0.4617 0.4939 24.0 1020 1950 2540 3.049 2.961 2.906 2109 1804 1644 251
32.0 0.2010 0.2030 0.2060 0.032365 0.2160 0.2240 0.2310 0.2310 0.2400 0.2490 0.2410 0.2510 0.2620 0.5268 0.5084 0.5452 24.0 1020 1790 2400 3.351 3.266 3.207 2302 2005 1833 228
32.5 0.1880 0.1910 0.1930 0.028652 0.2030 0.2110 0.2180 0.2180 0.2270 0.2360 0.2290 0.2380 0.2480 0.5994 0.5775 0.6214 23.5 1020 1790 2400 3.784 3.682 3.611 2594 2241 2039 200
33.0 0.1780 0.1800 0.1830 0.025447 0.1910 0.1980 0.2060 0.2060 0.2150 0.2240 0.2130 0.2240 0.2340 0.6689 0.6435 0.6944 23.0 850 1620 2120 4.267 4.138 4.068 2946 2498 2302 180
33.5 0.1680 0.1700 0.1730 0.022698 0.1800 0.1870 0.1940 0.1960 0.2030 0.2110 0.2030 0.2120 0.2210 0.7513 0.7214 0.7811 22.5 850 1620 2120 4.784 4.639 4.557 3302 2802 2569 160
34.0 0.1570 0.1600 0.1630 0.020106 0.1700 0.1770 0.1830 0.1830 0.1910 0.1980 0.1910 0.1990 0.2080 0.8498 0.8144 0.8852 22.0 850 1460 1980 5.390 5.238 5.150 3686 3166 2916 142
34.5 0.1470 0.1500 0.1520 0.017671 0.1600 0.1660 0.1730 0.1730 0.1800 0.1880 0.1800 0.1890 0.1980 0.9690 0.9266 1.0110 21.5 850 1460 1980 6.132 5.947 5.827 4191 3564 3233 124
35.0 0.1400 0.1420 0.1450 0.015837 0.1500 0.1560 0.1630 0.1630 0.1700 0.1780 0.1700 0.1790 0.1880 1.0760 1.0270 1.1250 21.0 680 1460 1830 6.860 6.642 6.501 4745 3996 3604 112
35.5 0.1320 0.1350 0.1370 0.014314 0.1420 0.1490 0.1550 0.1550 0.1620 0.1690 0.1630 0.1710 0.1790 1.2010 1.1440 1.2580 20.5 680 1460 1830 7.577 7.342 7.177 5202 4400 3949 100
36.0 0.1240 0.1270 0.1300 0.012668 0.1350 0.1410 0.1470 0.1450 0.1520 0.1600 0.1520 0.1610 0.1700 1.3500 1.2830 1.4170 20.0 680 1300 1690 8.544 8.305 8.107 5809 4998 4455 89
36.5 0.1170 0.1190 0.1220 0.011122 0.1270 0.1330 0.1400 0.1370 0.1450 0.1520 0.1450 0.1530 0.1610 1.5280 1.4480 1.6080 20.0 680 1300 1690 9.708 9.391 9.176 6529 5493 4933 78
37.0 0.1120 0.1140 0.1170 0.010207 0.1190 0.1260 0.1320 0.1320 0.1380 0.1450 0.1370 0.1450 0.1520 1.6670 1.5760 1.7580 20.0 680 1140 1550 10.62 10.26 10.05 7274 6064 5493 72
37.5 0.1040 0.1070 0.1090 0.0089920 0.1120 0.1190 0.1260 0.1240 0.1310 0.1370 0.1300 0.1370 0.1450 1.9140 1.8040 2.0240 19.5 680 1140 1550 12.03 11.59 11.37 8155 6729 6153 63
38.0 0.0990 0.1020 0.1040 0.0081713 0.1070 0.1130 0.1190 0.1170 0.1230 0.1300 0.1220 0.1300 0.1370 2.1110 1.9840 2.2370 19.0 500 950 1400 13.26 12.84 12.54 9044 7633 6833 57
38.5 0.0910 0.0940 0.0970 0.0069398 0.0990 0.1050 0.1120 0.1090 0.1160 0.1220 0.1140 0.1220 0.1300 2.4680 2.3100 2.6250 18.5 500 950 1400 15.56 14.97 14.64 10475 8582 7759 49
39.0 0.0860 0.0890 0.0910 0.0062211 0.0910 0.0980 0.1040 0.1020 0.1080 0.1140 0.1070 0.1140 0.1220 2.7590 2.5740 2.9430 18.0 500 900 1300 17.45 16.82 16.43 12024 9901 8886 44
39.5 0.0810 0.0840 0.0860 0.0055418 0.0860 0.0930 0.0990 0.0970 0.1020 0.1080 0.1020 0.1090 0.1160 3.1040 2.8860 3.3230 17.5 500 900 1300 19.55 18.87 18.34 13352 11100 9720 39
40.0 0.0760 0.0790 0.0810 0.0049017 0.0810 0.0880 0.0940 0.0910 0.0970 0.1020 0.0970 0.1030 0.1090 3.5190 3.2580 3.7810 17.0 425 850 1200 22.06 21.24 20.69 14913 12274 10885 34
40.5 0.0740 0.0760 0.0790 0.0045365 0.0790 0.0840 0.0890 0.0890 0.0930 0.0970 0.0940 0.0990 0.1040 3.7590 3.4710 4.0460 17.0 425 850 1200 23.90 22.98 22.36 16367 13352 11783 32
41.0 0.0690 0.0710 0.0740 0.0039592 0.0740 0.0790 0.0840 0.0810 0.0860 0.0910 0.0860 0.0930 0.0990 4.3170 3.9670 4.6670 17.0 425 700 1100 27.32 26.44 25.56 18504 15614 13352 28
41.5 0.0640 0.0660 0.0690 0.0034212 0.0690 0.0740 0.0800 0.0760 0.0810 0.0860 0.0810 0.0880 0.0940 5.0100 4.5760 5.4440 16.5 425 700 1100 31.53 30.44 29.33 21089 17601 14913 24
42.0 0.0610 0.0640 0.0660 0.0032170 0.0660 0.0710 0.0760 0.0710 0.0760 0.0810 0.0790 0.0840 0.0890 5.4210 4.9350 5.9070 16.0 375 700 990 33.66 32.81 31.43 22909 19994 16367 22
42.5 0.0580 0.0610 0.0640 0.0029225 0.0640 0.0670 0.0710 0.0690 0.0730 0.0770 0.0760 0.0810 0.0850 5.8850 5.3370 6.4320 15.5 375 700 990 37.18 36.00 34.41 25726 21671 17601 21
43.0 0.0530 0.0560 0.0580 0.0024630 0.0580 0.0620 0.0660 0.0640 0.0690 0.0740 0.0690 0.0750 0.0810 7.0110 6.3060 7.7160 15.0 325 650 845 43.99 42.21 40.66 30042 24256 20530 17
43.5 0.0510 0.0530 0.0560 0.0022062 0.0560 0.0600 0.0640 0.0610 0.0660 0.0710 0.0660 0.0720 0.0770 7.6990 6.8920 8.5060 14.5 325 650 845 48.72 46.91 45.08 32079 26511 22277 17
44.0 0.0480 0.0510 0.0530 0.0020428 0.0530 0.0570 0.0610 0.0580 0.0640 0.0690 0.0640 0.0690 0.0740 8.4950 7.5640 9.4250 14.0 300 600 845 52.86 50.49 48.78 35544 28194 24256 14
44.5 0.0460 0.0480 0.0510 0.0018096 0.0499 0.0532 0.0565 0.0550 0.0590 0.0640 0.0600 0.0650 0.0690 9.4210 8.3400 10.502 12.5 300 600 845 59.85 57.51 55.05 40803 33175 27333 14
45.0 0.0429 0.0447 0.0464 0.001569296 0.0455 0.0488 0.0521 0.0505 0.0545 0.0584 0.0569 0.0608 0.0648 10.864 10.105 11.864 11.0 275 550 760 69.38 66.54 63.34 48493 38880 31240 11
45.5 0.0406 0.0422 0.0439 0.001398668 0.0435 0.0465 0.0495 0.0486 0.0522 0.0559 0.0549 0.0586 0.0662 12.326 11.391 13.448 10.5 275 550 760 77.59 74.20 70.34 53409 42382 33630 11
46.0 0.0384 0.0399 0.0417 0.001250362 0.0409 0.0439 0.0470 0.0460 0.0497 0.0533 0.0523 0.0560 0.0597 13.802 12.697 14.908 10.0 250 475 690 86.84 82.76 78.26 59922 46752 36825 8.8
46.5 0.0361 0.0376 0.0391 0.001110365 0.0389 0.0420 0.0451 0.0439 0.0474 0.0508 0.0503 0.0534 0.0565 15.528 14.360 16.844 9.0 250 475 - 97.26 92.72 87.59 65466 51400 40498 8.8
47.0 0.0343 0.0356 0.0371 0.000995382 0.0367 0.0400 0.0432 0.0418 0.0450 0.0483 0.0469 0.0501 0.0533 17.359 15.971 18.747 8.0 225 425 - 108.3 103.3 98.20 72177 57029 46009 7.0
47.5 0.0322 0.0335 0.0348 0.000881413 0.0347 0.0377 0.0406 0.0398 0.0428 0.0457 0.0449 0.0479 0.0508 19.560 18.127 21.171 8.0 225 425 - 122.2 116.1 109.9 81252 63042 50332 7.0
48.0 0.0302 0.0315 0.0328 0.000779311 0.0329 0.0355 0.0381 0.0354 0.0393 0.0432 0.0405 0.0444 0.0483 22.129 20.358 23.901 8.0 190 375 - 138.1 132.7 125.3 91635 74771 58580 5.5
48.5 0.0287 0.0297 0.0310 0.000692792 0.0311 0.0333 0.0356 0.0336 0.0371 0.0406 0.0374 0.0416 0.0457 24.885 22.992 26.650 7.5 190 375 - 155.7 149.2 141.4 104143 83901 66731 5.5
49.0 0.0272 0.0282 0.0295 0.000624580 0.0297 0.0314 0.0330 0.0323 0.0352 0.0381 0.0361 0.0396 0.0432 27.615 25.407 29.823 7.0 170 325 - 173.1 165.5 156.6 117127 93203 73642 4.4
49.5 0.0256 0.0267 0.0277 0.000559902 0.0278 0.0298 0.0318 0.0304 0.0336 0.0368 0.0342 0.0380 0.0419 30.794 28.609 34.026 7.0 170 325 - 192.9 184.0 173.5 130042 102291 79974 4.4
50.0 0.0241 0.0251 0.0262 0.000494809 0.0267 0.0286 0.0305 0.0292 0.0324 0.0356 0.0318 0.0362 0.0406 34.711 31.936 37.500 7.0 150 300 - 216.7 205.9 195.0 141184 110009 88125 3.5
51.0 0.0216 0.0224 0.0234 0.000394081 0.0241 0.0260 0.0279 0.0267 0.0298 0.0330 0.0292 0.0337 0.0381 43.930 40.420 47.441 6.0 130 275 - 270.2 254.9 239.2 170833 130042 101685 2.8
52.0 0.0191 0.0198 0.0206 0.000307907 0.0216 0.0235 0.0254 0.0241 0.0267 0.0292 0.0267 0.0311 0.0356 55.938 51.476 60.400 6.0 120 250 - 342.8 324.2 298.5 209113 161992 119398 2.2
53.0 0.0170 0.0178 0.0185 0.000248846 0.0183 0.0199 0.0216 0.0196 0.0229 0.0262 - - - 69.455 63.911 75.000 5.0 110 225 - 433.9 410.0 - 291616 220215 - 1.7
54.0 0.0152 0.0157 0.0165 0.000193593 0.0165 0.0178 0.0191 0.0178 0.0210 0.0241 - - - 88.517 84.430 95.604 - 100 200 - 554.9 517.6 - 364483 261866 - 1.4
55.0 0.0135 0.0140 0.0145 0.000153938 0.0147 0.0163 0.0178 0.0160 0.0191 0.0221 - - - 112.47 103.48 121.46 - 100 200 - 690.9 644.7 - 434653 316556 - 1.1
56.0 0.0119 0.0124 0.0130 0.000120763 0.0132 0.0149 0.0165 0.0145 0.0175 0.0206 - - - 141.70 130.35 153.02 - 90 175 - 869.8 808.0 - 520169 377087 - 0.9
57.0 0.0107 0.0111 0.0116 0.000096769 0.0119 0.0130 0.0141 - - - - - - 177.36 163.17 191.55 - - - - 1,096 - - 683330 - - -
58.0 0.0095 0.0099 0.0103 0.000076977 0.0108 0.0118 0.0129 - - - - - - 223.13 205.28 240.98 - - - - 1,369 - - 829380 - - -

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