Product-Name |
Polysol© 155 |
Polysol-N© 155 |
Polysol© 155p |
Polysol© 180 |
Estersol© 180 |
Amidester© 200 |
Amidester© 210 |
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General Description |
mod. Polyurethane |
mod. Polyurethane/ Polyamide overcoat |
mod. Polyurethane |
mod. Polyurethane |
Polyesterimide |
Theic-mod. Polyesterimide |
A200 + Polyamidimide |
Polyamidimide |
aromatic Polyimide |
IEC (including the following norms) |
IEC 60317-20, IEC 60317-4 |
IEC 60317-21, IEC 60317-19 |
IEC 60317-20, IEC 60317-4 |
IEC 60317-51, IEC 60317-20 |
IEC 60317-23, IEC 60317-3, IEC 60317-8 |
IEC 60317-84,
IEC 60317-8 |
IEC 60317-13 |
IEC 60317-57, IEC 60317-26 |
IEC 60317-46, IEC 60317-7 |
NEMA (including the following norms) |
MW 79, MW 2, MW 75 |
MW 80, MW 28 |
MW 79, MW 2, MW 75 |
MW 82, MW 79, MW 75 |
MW 77, MW 5, MW 30 |
MW 74, MW 5, MW 30 |
MW 35, MW 73 |
MW 81 |
MW 16 |
UL-approval |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
Diameters available |
0.010 - 0.50 mm |
0.010 - 0.50 mm |
0.010 - 0.50 mm |
0.010 - 0.50 mm |
0.010 - 0.50 mm |
0.010 - 0.50 mm |
0.015 - 0.50 mm |
0.020 - 0.50 mm |
0.015 - 0.50 mm, ex USA |
Properties |
Very good solderability and high thermal properties. |
Very good solderability with high thermal properties. |
Very good solderability and high thermal properties, no elongation pinholes. |
Good solderability at 370°C and elevated thermal values. |
Solderable at high temperatures, high thermal properties and good chemical resistance. |
Very high thermal properties and good chemical resistance. |
Very high thermal properties and high mechanical resistance. |
High thermal properties, good chemical resistance. |
Excellent thermal properties, excellent chemical and high radiation resistance. |
Applications |
Small transformers, relays, solenoids, small motors, watch coils, transformers, instruments. |
Appliance motors, encapsulated coils, solenoids, transformers, toroids. |
Small transformers, timers, relays, small motors, solenoids, clock coils, watch coils, magnetic heads. |
Automotive coils as relays and ignition coils, transformers and solenoids. |
Small motors, small transformers, automotive coils. |
Motors, small motors, transformers. |
Motors, transformers. |
Small motors, automotive sensors and solenoids, transformers. |
Extreme loads and space applications. |
Thermal values |
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Temperature index 20.000 h acc. to IEC 60172 |
158°C |
158°C |
164°C |
192°C |
195°C |
210°C |
212°C |
230°C |
245°C |
Thermal stability chart [view]
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Cut through temperature |
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0.05mm: acc. to IEC 60851-6 4 |
≥ 200°C |
≥ 200°C |
≥ 200°C |
≥ 230°C |
≥ 265°C |
≥ 320°C |
≥ 320°C |
≥ 350°C |
≥ 450°C |
Elektrisola typical value |
225°C |
225°C |
225°C |
260°C |
315°C |
350°C |
365°C |
390°C |
450°C |
0.25mm: acc. to IEC 60851-6 4 |
≥ 200°C |
≥ 200°C |
≥ 200°C |
≥ 230°C |
≥ 265°C |
≥ 320°C |
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≥ 350°C |
≥ 450°C |
Elektrisola typical value |
230°C |
230°C |
230°C |
265°C |
325°C |
360°C |
380°C |
410°C |
450°C |
Heat Shock |
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0.05mm: acc. to IEC 60851-6 3 |
≥ 175°C |
≥ 175°C |
≥ 175°C |
≥ 200°C |
≥ 200°C |
≥ 220°C |
≥ 220°C |
≥ 240°C |
≥ 260°C |
Elektrisola typical value |
190°C |
190°C |
190°C |
210°C |
260°C |
230°C |
250°C |
250°C |
300°C |
0.25mm: acc. to IEC 60851-6 3 |
≥ 175°C |
≥ 175°C |
≥ 175°C |
≥ 200°C |
≥ 200°C |
≥ 220°C |
≥ 220°C |
≥ 240°C |
≥ 260°C |
Elektrisola typical value |
180°C |
180°C |
180°C |
200°C |
250°C |
220°C |
240°C |
240°C |
300°C |
Electrical values |
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Low voltage continuity for Grade 1 wires |
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0.05mm: acc. to IEC 60851-5 1 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
≤ 40 |
Elektrisola typical value |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
High voltage continuity for Grade 1 wires |
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0.05mm: Elektrisola typical value |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
0.25mm: acc. to IEC 60851-5 2 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
≤ 10 |
Elektrisola typical value |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
Pinholes acc. to JIS C3003.6c |
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with 0% elongation |
good |
good |
very good |
very good |
very good |
very good |
very good |
very good |
very good |
with 3% elongation |
not good |
not good |
very good |
very good |
very good |
good |
very good |
very good |
very good |
Breakdown voltage acc. to IEC 60851-5 4 (at 20 ?, 35% humidity) |
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0.05mm: Elektrisola typical value |
220 V/µm |
210 V/µm |
220 V/µm |
220 V/µm |
220 V/µm |
220 V/µm |
210 V/µm |
210 V/µm |
210 V/µm |
0.25mm: Elektrisola typical value |
180 V/µm |
150 V/µm |
180 V/µm |
180 V/µm |
180 V/µm |
180 V/µm |
170 V/µm |
170 V/µm |
170 V/µm |
Decrease of breakdown voltage for Grade 1 wires |
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0.05mm: Elektrisola typical value |
25% / 155°C |
30% / 155°C |
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20% / 180°C |
20% / 180°C |
20% / 200°C |
20% / 205°C |
20% / 205°C |
15% / 220°C |
0.25mm: Elektrisola typical value |
25% / 155°C |
30% / 155°C |
25% / 155°C |
20% / 180°C |
20% / 180°C |
20% / 200°C |
20% / 205°C |
20% / 205°C |
15% / 220°C |
Calculation method of break voltage [view]
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Mechanical values |
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Elongation for Grade 1 wire |
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0.05mm: acc. to IEC 60851-3 Part 3 1 |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
≥ 14% |
Elektrisola typical value |
23% |
23% |
23% |
23% |
23% |
23% |
23% |
23% |
23% |
0.25mm: acc. to IEC 60851-3 Part 3 1 |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
≥ 25% |
Elektrisola typical value |
40% |
40% |
40% |
40% |
40% |
40% |
40% |
40% |
40% |
Tensile strength for Grade 1 wires |
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0.05mm: Elektrisola typical value |
57 cN |
57 cN |
57 cN |
57 cN |
57 cN |
57 cN |
57 cN |
57 cN |
57 cN |
0.25mm: Elektrisola typical value |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
1370 cN |
Stress strain chart [view]
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Chemical compatibility |
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Compatibility to standard solution |
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Pencil Hardness acc. to IEC 60851-4 3 with treatment |
4H |
4H |
4H |
4H |
4H |
4H |
4H |
4H |
6H |
Pencil Hardness acc. to IEC 60851-4 3 without treatment |
4H |
4H |
4H |
4H |
4H |
4H |
4H |
4H |
6H |
Decrease of breakdown voltage in % after treatment |
5% |
5% |
5% |
0% |
0% |
5% |
0% |
5% |
0% |
RoHS laboratory analysis |
view |
view |
view |
view |
view |
view |
view |
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Solderability |
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Solderability for Grade 1 wires |
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0.05mm: max. acc. to IEC 60851-4 5 |
2.0s / 390°C |
2.0s / 390°C |
2.0s / 390°C |
3.0s / 390°C |
3.0s / 470°C |
not solderable |
not solderable |
not solderable |
not solderable |
Elektrisola typical value |
0.3s / 370°C |
0.3s / 370°C |
0.3s / 370°C |
1.8s / 370°C |
1.8s / 470°C |
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Elektrisola typical value |
0.2s / 390°C |
0.2s / 390°C |
0.2s / 390°C |
0.7s / 390°C |
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0.25mm: max. acc. to IEC 60851-4 5 |
2.0s / 390°C |
2.0s / 390°C |
2.0s / 390°C |
3.0s / 390°C |
3.0s / 470°C |
not solderable |
not solderable |
not solderable |
not solderable |
Elektrisola typical value |
0.7s / 370°C |
0.7s / 370°C |
0.7s / 370°C |
2.8s / 370°C |
2.8s / 470°C |
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Elektrisola typical value |
0.5s / 390°C |
0.5s / 390°C |
0.5s / 390°C |
1.1s / 390°C |
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Solderability of different wire types chart [view]
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